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> Chalon, Body kit installation guidance
Stirlingr
post Dec 7 2005, 06:15 PM
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I am installing a Chalon kit on my '72 914. I have some questions that are inadequately addressed in the kit literature. Does anyone have experience putting the fenders on? I have cut the metal and prepped the surfaces. I need to know how much of the chalon fiberglass channel to remove before mounting.

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reedhmb
post Dec 8 2005, 06:59 AM
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Although I have a different body kit, it looks like the installation is similar. Let me start by saying I didn’t know what the hell I was doing. I tried to follow the attached instructions from better bodies but I couldn’t get the pieces to line up properly. I ended up completely removing the front fenders and the rear quarter panels. I cut them off leaving a vertical lip. I then hung the fenders on the lip. I grinded down the metal lip to adjust the height, so that the fenders and trunk would be at the same height. Problem is that when you hang the fenders they interfere with the trunks. So I had to grind down the edges of the hoods so that they wouldn’t rub. I then attached pieces on aluminum "angle iron" between the top/inside of the fenders and the body. Securred with adhesive.

One piece of advice; hang, install, tack (whatever you want to call it) all the pieces front and rear before applying any adhesive. One piece can effect the other. Also I glassed in all my seams. While I think it looks nicer that way. I wouldn’t recommend it as I’m beginning to see cracks in the added glass.

Mark


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Posts in this topic
Stirlingr   Chalon   Dec 7 2005, 06:15 PM
JB 914   "Skline please pick up the white courtesy phone fo...   Dec 7 2005, 06:44 PM
Carlitos Way   I'ma gettin' some pop corn for this one...   Dec 7 2005, 06:48 PM
JB 914   http://www.914world.com/bbs2...   Dec 7 2005, 07:10 PM
SLITS   The Revolution is here....hey Strlinger might have...   Dec 7 2005, 07:24 PM
SirAndy   why on earth would you want to make an ugly VW eve...   Dec 7 2005, 07:25 PM
Stirlingr   I think it can be done nicely, as with any project...   Dec 7 2005, 07:44 PM
MecGen   Andy be nice... http://www.914...   Dec 7 2005, 07:46 PM
drew365     Dec 7 2005, 07:49 PM
Stirlingr   I've got tons of pics, how the f- do you attac...   Dec 7 2005, 07:55 PM
Brando   Lowered drag coefficient, right? Really helps out ...   Dec 7 2005, 07:55 PM
Howard   By the way, Stirlingr, welcome to the 914club   Dec 7 2005, 07:56 PM
Cap'n Krusty   ...   Dec 7 2005, 08:07 PM
Stirlingr   Gracias! I know somebody has done this before...   Dec 7 2005, 08:09 PM
Stirlingr     Dec 7 2005, 08:54 PM
Stirlingr   Excellent... I will drive the thing to Cali if it...   Dec 7 2005, 09:00 PM
neo914-6   http://www.914world.com/bbs2/...   Dec 7 2005, 09:01 PM
Stirlingr   Good advice. I'd like to, but I don't kno...   Dec 7 2005, 09:19 PM
skline     Dec 7 2005, 10:29 PM
SirAndy     Dec 7 2005, 10:36 PM
Stirlingr   Working on an email reply, Scott.   Dec 7 2005, 10:43 PM
skline   Got the reply Stirling, Here are the pictures of h...   Dec 8 2005, 01:13 AM
skline   fsdf   Dec 8 2005, 01:14 AM
skline   vsdg   Dec 8 2005, 01:14 AM
skline   fgbdf   Dec 8 2005, 01:14 AM
skline   http://www.914world.com/bbs2/...   Dec 8 2005, 01:15 AM
Stirlingr   Please note that the first 2 pics are separated fr...   Dec 8 2005, 01:19 AM
watsonrx13   Looking forward to this project.... BTW, you are ...   Dec 8 2005, 05:17 AM
BIGKAT_83   Looks like a nice tub... a 140 hp corvair engine o...   Dec 8 2005, 05:49 AM
skline   Hey Stirling, I also noticed something looking at ...   Dec 8 2005, 06:38 AM
Dead Air     Dec 8 2005, 06:49 AM
Dead Air   Did you do the engine work or did it come that way...   Dec 8 2005, 06:56 AM
thomasotten   I used to drool over the original Chalon kit as a ...   Dec 8 2005, 08:43 AM
Stirlingr   Wow, a few hours of sleep and the good stuff comes...   Dec 8 2005, 09:12 AM
SLITS   If that had been a Zambezi Green car he cut up I w...   Dec 8 2005, 09:57 AM
Stirlingr   I thought it was Zambezi Green to begin with, unti...   Dec 8 2005, 10:27 AM
SLITS   They're all cool....was trying to play along w...   Dec 8 2005, 11:36 AM
maf914   A green shalom seems like a natural. Makes me thi...   Dec 8 2005, 12:31 PM
Howard   Hey Scott, his looks better than yours already...   Dec 8 2005, 01:37 PM
Mueller   ...   Dec 8 2005, 01:52 PM
Stirlingr   500 here, 500 there, pretty soon your definetly in...   Dec 8 2005, 02:17 PM
andys   ...   Dec 8 2005, 03:03 PM
skline   Stirling, why would you flip the R&P on a 915 to i...   Dec 8 2005, 05:10 PM
Aaron Cox     Dec 8 2005, 05:43 PM
Stirlingr  
  Dec 8 2005, 09:06 PM
Stirlingr   All right y'all. I'm going out to the gar...   Dec 12 2005, 05:43 PM
SLITS   http://www.914world.com/bbs2/ht...   Dec 12 2005, 06:13 PM
fiid   ...   Dec 12 2005, 06:42 PM
Stirlingr   Soundtrack is "Victim of Changes" - Judas Priest ...   Dec 12 2005, 06:43 PM
Stirlingr     Dec 12 2005, 06:51 PM
fiid   If you're going to do a lot of grinding fiberg...   Dec 12 2005, 06:57 PM
Stirlingr   Front end mocked up. http://...   Dec 15 2005, 09:52 PM
Stirlingr   I got the front end mocked up pretty easily (in co...   Dec 17 2005, 09:26 AM


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