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> Chalon, Body kit installation guidance
Stirlingr
post Dec 7 2005, 06:15 PM
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From: Melbourne, FL
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I am installing a Chalon kit on my '72 914. I have some questions that are inadequately addressed in the kit literature. Does anyone have experience putting the fenders on? I have cut the metal and prepped the surfaces. I need to know how much of the chalon fiberglass channel to remove before mounting.

Thnx
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Stirlingr
post Dec 8 2005, 09:12 AM
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Wow, a few hours of sleep and the good stuff comes flying in. Pictures do make the difference, huh. Thanks skline for posting the pics since as a newbie, I couldn't do it last night.

Skline: I'd love a copy of your newer instructions, mine are somewheere between almost useful and pathetic. I'm tempted to scan them into a pdf and send them around for shits and giggles.

Yes it did run with the Corvair engine and it went like stink, but I wanted a little more than the stock eosoteric 40 yr old power plant. It is getting a hotter cam, bored to .40 over, stroker rods, modern lightweight pistons/rings, bigger valves with tflon stem seals, balanced, custom fit pushrods, and a bunch of little clever knick knacks that improve the technology. It should be light and fast. Looking for a power to weight ratio similiar to a 911SC (with much better balance, of course). Oh, and a 600cfm Holley 4-barrel through a spider manifold.

The break and suspension upgrades are to compensate for this deeper breathing engine.

Yeah, the corvair engine spins the wrong way. Flipped pinion was the easiest solution. No problem mating the transmission or relocating the starter since I have a nice kit from Crown Mfg. in Costa Mesa.

Reedhmb: Thanks for the experience. Kinda sounds like what I'm trying to avoid. I get the impression that the channels on mine are supposed to be completely removed to fit the fender, so as to avoid the deck alignment problems.

I really want to confirm this assumption before I cut b/c it is challenging to add material once it has been cut too far, while the converse is not true.

With this kind of great response, I will keep posting my progress and looking for help and comraderie. 914s are far and few btwn out here (except at SCCA events) since this is a beach town, I guess.

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Stirlingr   Chalon   Dec 7 2005, 06:15 PM
JB 914   "Skline please pick up the white courtesy phone fo...   Dec 7 2005, 06:44 PM
Carlitos Way   I'ma gettin' some pop corn for this one...   Dec 7 2005, 06:48 PM
JB 914   http://www.914world.com/bbs2...   Dec 7 2005, 07:10 PM
SLITS   The Revolution is here....hey Strlinger might have...   Dec 7 2005, 07:24 PM
SirAndy   why on earth would you want to make an ugly VW eve...   Dec 7 2005, 07:25 PM
Stirlingr   I think it can be done nicely, as with any project...   Dec 7 2005, 07:44 PM
MecGen   Andy be nice... http://www.914...   Dec 7 2005, 07:46 PM
drew365     Dec 7 2005, 07:49 PM
Stirlingr   I've got tons of pics, how the f- do you attac...   Dec 7 2005, 07:55 PM
Brando   Lowered drag coefficient, right? Really helps out ...   Dec 7 2005, 07:55 PM
Howard   By the way, Stirlingr, welcome to the 914club   Dec 7 2005, 07:56 PM
Cap'n Krusty   ...   Dec 7 2005, 08:07 PM
Stirlingr   Gracias! I know somebody has done this before...   Dec 7 2005, 08:09 PM
Stirlingr     Dec 7 2005, 08:54 PM
Stirlingr   Excellent... I will drive the thing to Cali if it...   Dec 7 2005, 09:00 PM
neo914-6   http://www.914world.com/bbs2/...   Dec 7 2005, 09:01 PM
Stirlingr   Good advice. I'd like to, but I don't kno...   Dec 7 2005, 09:19 PM
skline     Dec 7 2005, 10:29 PM
SirAndy     Dec 7 2005, 10:36 PM
Stirlingr   Working on an email reply, Scott.   Dec 7 2005, 10:43 PM
skline   Got the reply Stirling, Here are the pictures of h...   Dec 8 2005, 01:13 AM
skline   fsdf   Dec 8 2005, 01:14 AM
skline   vsdg   Dec 8 2005, 01:14 AM
skline   fgbdf   Dec 8 2005, 01:14 AM
skline   http://www.914world.com/bbs2/...   Dec 8 2005, 01:15 AM
Stirlingr   Please note that the first 2 pics are separated fr...   Dec 8 2005, 01:19 AM
watsonrx13   Looking forward to this project.... BTW, you are ...   Dec 8 2005, 05:17 AM
BIGKAT_83   Looks like a nice tub... a 140 hp corvair engine o...   Dec 8 2005, 05:49 AM
skline   Hey Stirling, I also noticed something looking at ...   Dec 8 2005, 06:38 AM
Dead Air     Dec 8 2005, 06:49 AM
Dead Air   Did you do the engine work or did it come that way...   Dec 8 2005, 06:56 AM
reedhmb   Although I have a different body kit, it looks lik...   Dec 8 2005, 06:59 AM
thomasotten   I used to drool over the original Chalon kit as a ...   Dec 8 2005, 08:43 AM
SLITS   If that had been a Zambezi Green car he cut up I w...   Dec 8 2005, 09:57 AM
Stirlingr   I thought it was Zambezi Green to begin with, unti...   Dec 8 2005, 10:27 AM
SLITS   They're all cool....was trying to play along w...   Dec 8 2005, 11:36 AM
maf914   A green shalom seems like a natural. Makes me thi...   Dec 8 2005, 12:31 PM
Howard   Hey Scott, his looks better than yours already...   Dec 8 2005, 01:37 PM
Mueller   ...   Dec 8 2005, 01:52 PM
Stirlingr   500 here, 500 there, pretty soon your definetly in...   Dec 8 2005, 02:17 PM
andys   ...   Dec 8 2005, 03:03 PM
skline   Stirling, why would you flip the R&P on a 915 to i...   Dec 8 2005, 05:10 PM
Aaron Cox     Dec 8 2005, 05:43 PM
Stirlingr  
  Dec 8 2005, 09:06 PM
Stirlingr   All right y'all. I'm going out to the gar...   Dec 12 2005, 05:43 PM
SLITS   http://www.914world.com/bbs2/ht...   Dec 12 2005, 06:13 PM
fiid   ...   Dec 12 2005, 06:42 PM
Stirlingr   Soundtrack is "Victim of Changes" - Judas Priest ...   Dec 12 2005, 06:43 PM
Stirlingr     Dec 12 2005, 06:51 PM
fiid   If you're going to do a lot of grinding fiberg...   Dec 12 2005, 06:57 PM
Stirlingr   Front end mocked up. http://...   Dec 15 2005, 09:52 PM
Stirlingr   I got the front end mocked up pretty easily (in co...   Dec 17 2005, 09:26 AM


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