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> Rust repair help, wind shield pillar and under sail
spunone
post Jan 10 2006, 01:18 PM
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Starting on rust repair lower windsheild pillar both sides have rust and pitting along with small holes under roof sail panel,. Do I need to cut out the pitting and weld in new pcs or is there something to kill the rust and fill in the pitts .Must be compatable with car paint since this is on the outside.Thanks (IMG:http://www.914world.com/bbs2/html/emoticons/screwy.gif)
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r_towle
post Jan 10 2006, 03:07 PM
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here is my humble opinion...

The windshield frame...if its not to bad...wire brush on a drill or grinder, phosphoric acid to kill the rust...

Then you could either weld and grind to built it back up, or bondo.

the sail panel...

Behind it is foam, in the vertical section...the targa bar is several layers, with a corrugated section in the middle to add strength...

The factory would put foam in there, between the middle layer and the outer panel...the foam traps water and then it rusts...

I would but the sail panel patch from restoration design and cut out the panel, remove the foam for ever, and weld in the new panel.

For rust you want the following stuff

Wire wheels on a drill for light work, a grinder for more aggresive work.

Some sort of phosphric acid rust treatment..navel jelly is one, there are lots more..

Some sort of auto paint compatible primer..

Possibly some POR 15, or the metal ready product as well..

And of course, bondo..gotta have that...

Good luck.

Rich
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