Forming LEXAN, got a piece big enough for drivers window |
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Forming LEXAN, got a piece big enough for drivers window |
Joe Ricard |
Nov 14 2006, 09:58 AM
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#1
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CUMONIWANNARACEU Group: Members Posts: 6,811 Joined: 5-January 03 From: Gautier, MS Member No.: 92 |
Just not sure I can shape the complex contour without fucking it up.
So I got Paul's door skin mocked up on an early door. ( Don't worry the steel skin was beat to shit) I got the early wind up pieces and channel guides without felt. ( I need some of this stuff). How do I shape the Lexan so it will stay. |
john rogers |
Nov 14 2006, 12:52 PM
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#2
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Senior Member Group: Members Posts: 1,525 Joined: 4-March 03 From: Chula Vista CA Member No.: 391 |
The sun works well. I saw a windshield install at a shop here in San Diego and they used a large piece of cardboard to make the template. Then they cut the lexan and smoothed the edges. They centered the windshield and used some sheetmetal screws about every three inches working outwards with two guys doing both sides together. The last curves in the corners were pulled in with masking tape and worked slowly to finish. The lexan was pretty warm and curved easily. They did mention that the holes in the lexan have to be large enough for the screws to move around since the lexan expands and contracts some.
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