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> Aluminum Casting
r_towle
post Nov 15 2003, 10:25 PM
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Has anyone done any aluminum casting before???

It seems that with all the type 1 head being cast, someone of these manufacturers might be convinced to run off some new castings for type 4 heads......
Maybe twin plug....
Bigger fins???

Better port design
Better flow

Lots of things could be done.....

Has anyone looked into this before???

Rich
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Katmanken
post Nov 16 2003, 12:16 PM
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Um....

It ain't that hard. Some CAD programs can accomodate that easily. We have used the CAD database to make a 3D SLA plastic model which is then dipped in layers of plaster. Once the plaster is hard, reinforce with sand and fill with molten metal. The SLA burns away. We used spin casting to force metal into the molds and produced very nice parts from 300/400 series stainless. Use high pressure water to blow the mold appart.

The plaster will make a very nice smooth "as cast" finish and in most area, no machining will be needed. Parts look like die cast.

Ken
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r_towle   Aluminum Casting   Nov 15 2003, 10:25 PM
Qarl   Jake Raby is coming out with new Type 4 heads in F...   Nov 15 2003, 10:30 PM
r_towle   Type one heads. I saw the pics. Rich   Nov 15 2003, 10:31 PM
Qarl   Yes, you are right.   Nov 15 2003, 10:58 PM
Mueller  
QUOTE
  Nov 15 2003, 11:54 PM
redshift   It takes about a year for a crazy guy to prototype...   Nov 16 2003, 04:56 AM
rhodyguy   mikes right. the pattern work is the killer. not t...   Nov 16 2003, 09:12 AM
kwales   Um.... It ain't that hard. Some CAD programs...   Nov 16 2003, 12:16 PM
Aaron Cox   okay then, i nominate kwales to cast heads :trophy...   Nov 16 2003, 12:27 PM
rhodyguy   ken, the cnc can do the e&h ports as well? leaving...   Nov 16 2003, 01:59 PM
redshift   Cool Kevin, now get your ass back in there and coo...   Nov 16 2003, 02:50 PM
Mark Henry   Unfortunately it's not quite as easy as you wo...   Nov 16 2003, 06:12 PM
Qarl   SLA--- wow! I worked with one of the early b...   Nov 16 2003, 08:34 PM
rhodyguy   miles, actually i'm planning on taking up a pl...   Nov 16 2003, 09:02 PM
kwales   Kevin, A big CNC machining center with a rotatin...   Nov 16 2003, 09:06 PM
kwales   Karl, Been using SLA's since 1993. We had a...   Nov 16 2003, 09:16 PM
rhodyguy   ken, we also made lost wax molded in plaster of ...   Nov 16 2003, 09:32 PM
Aaron Cox   HO :chair: .... its all in the N scale :boing:   Nov 16 2003, 09:50 PM
redshift   Let's all just build new cars, from scratch. ...   Nov 17 2003, 12:54 AM
Brad Roberts   WEVO has a SLA (Stereo Lithography..I'm assumi...   Nov 17 2003, 01:04 AM
Jake Raby   My heads WILL NOT be out in February! I will b...   Nov 17 2003, 10:39 AM
kwales   Ya Brad, Steriolithography. Wave a laser beam in...   Nov 17 2003, 05:24 PM
ppickerell   The challenge is to create an accurate digital mod...   Nov 17 2003, 10:06 PM
Jake Raby   I already have the producer for the heads, and the...   Nov 18 2003, 10:28 AM


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