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> Out with the old, in with the older, SS exchangers replacing '75 crapola
rjames
post Oct 27 2007, 02:34 PM
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Finally got the old exchangers off. What a gigantic PITA. I figured they'd fall right off after removing the exhaust stud bolts, but noooooooo. It took about 1 hour of coaxing per side (and a ton of cursing) before they let go.

Here's the old: (IMG:style_emoticons/default/icon8.gif) (IMG:style_emoticons/default/barf.gif)
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jk76.914
post Oct 27 2007, 05:43 PM
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I annealed my copper rings per this article-

http://www.ratwell.com/technical/Exhaust.html

It's only a one beer job. It may not be necessary, but it can't hurt. And they are definitely softer after. You can feel it if you twist them gently.

Also, be sure and support the back end, but don't tighten the fasteners to the muffler until it's on and torqued at the exhaust ports. On mine, the exhaust was about 1/4" too low relative to the hanger at the back of the transmission. So I took the hanger off and dragged the holes. Maybe I'm the only one that has ever happened to, but to bend it up to align the holes would leave the studs at the head stressed.

Those HEs were a nice snag. They look like the last version with stainless flanges at the muffler. The earlier ones were all stainless except for those flanges....

That's a Bursch muffler and collector. They're pretty good, but sometimes the muffler makes rattly noises like an internal baffle is loose....

Good luck,
Jim
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rjames   Out with the old, in with the older   Oct 27 2007, 02:34 PM
rjames   And here's the new (to me), courtesy of my fri...   Oct 27 2007, 02:42 PM
Headrage   I never heated the crush gaskets and had no sealin...   Oct 27 2007, 03:38 PM
Cevan   I'd be interested to hear what difference the ...   Oct 27 2007, 04:30 PM
messix   heating the copper gaskets anneals [softens] the m...   Oct 27 2007, 04:37 PM
Cevan   I also got this exhaust with the heat exchangers. ...   Oct 27 2007, 04:48 PM
jk76.914   I annealed my copper rings per this article- http...   Oct 27 2007, 05:43 PM
rjames   Yup, did the magnet test, and it didn't stic...   Oct 27 2007, 06:44 PM
jk76.914   A couple of other questions: 1) Should I attem...   Oct 27 2007, 07:10 PM
rhodyguy   all stainless, nice. enjoy the heat. the up side t...   Oct 27 2007, 07:27 PM
Dave_Darling   The heater stuff all bolts up after you get the ex...   Oct 27 2007, 10:03 PM
rjames   Thanks Dave, glad to hear this as it will make i...   Oct 28 2007, 01:46 PM
rhodyguy   rob, if you go to costco, they sell a product name...   Oct 28 2007, 01:56 PM
rjames   Excellent! Thanks Kevin!   Oct 29 2007, 02:47 PM
ChrisNPDrider   Good idea to test fit the ducting before installin...   Oct 29 2007, 03:12 PM
arvcube   i did his same conversion except with non-ss HE...   Oct 29 2007, 09:23 PM
rjames   i did his same conversion except with non-ss HE...   Oct 29 2007, 09:52 PM
arvcube   Just curious, is your leak on the side where the ...   Oct 29 2007, 10:35 PM


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