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> How to cut perfect holes in sheetmetal???, need vents on rear trunk lid....
Mueller
post Aug 24 2004, 12:02 PM
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body work is not my strong suit...so, I need some help or recommendations for adding holes with very clean edges....location is in the red (trunk lid)

I have an air-nibbler, but I think it would make a terrible cut for something like this


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Mueller   How to cut perfect holes in sheetmetal???   Aug 24 2004, 12:02 PM
Andyrew   Air nibbler.. cutting wheel.. and something to cle...   Aug 24 2004, 12:11 PM
Jenny   make a rough cut, then file to perfection? Of cour...   Aug 24 2004, 12:12 PM
balljoint   Jigsaw with fine toothed metal blades.   Aug 24 2004, 12:14 PM
tdgray   Alot of the MGA guys take thier hoods and have the...   Aug 24 2004, 12:16 PM
lapuwali   For a perfect hole that big in one pass: a huge sh...   Aug 24 2004, 12:20 PM
Demick   Definitely a jig saw with fine toothed blades. Do...   Aug 24 2004, 12:24 PM
Cloudbuster   If a plasma cutter is not in your repertoire... I...   Aug 24 2004, 12:26 PM
andys   IMO, regardless of edge quality, you'll end up...   Aug 24 2004, 12:38 PM
TonyAKAVW   Photolithography and acid etching should give nice...   Aug 24 2004, 12:43 PM
SpecialK   Metal hole saw of the correct diameter for the rad...   Aug 24 2004, 12:52 PM
Aaron Cox     Aug 24 2004, 01:09 PM
tdgray   Can't find a picture of an MGA but here is a p...   Aug 24 2004, 01:30 PM
GWN7   Louvers....unless your going to fill the holes wit...   Aug 24 2004, 01:33 PM
Mueller   of course I'd cover the holes with screen or m...   Aug 24 2004, 01:38 PM
SteveSr   :agree: Mike,hole saw in the corners then jig saw/...   Aug 24 2004, 01:39 PM
seanery   louvres will keep the shape of the metal better. I...   Aug 24 2004, 01:53 PM
trekkor   Mike, a tool I used too punch holes through thick ...   Aug 24 2004, 01:53 PM
sgomes   What size hole do you need? I can make 'em pe...   Aug 24 2004, 02:04 PM
trekkor   I replied before seeing the picture of your design...   Aug 24 2004, 02:07 PM
Eric_Shea   Jig saw and tape it off before you cut.   Aug 24 2004, 02:13 PM
GWN7  
QUOTE
  Aug 24 2004, 03:41 PM
TimT   Mike, you could have the louvers made as "innies" ...   Aug 24 2004, 03:54 PM
SpecialK   Kind of shocked no one mentioned a plasma cutter a...   Aug 24 2004, 03:59 PM
rdauenhauer   :trophy:
QUOT...   Aug 24 2004, 04:29 PM
Jeroen   There's quite a bit of surface tension on it. ...   Aug 24 2004, 05:46 PM
tat2dphreak   holes in sheet metal + perfect = plasma cutter...   Aug 24 2004, 06:00 PM
airsix   <...   Aug 24 2004, 09:03 PM
Chris914n6   <...   Aug 24 2004, 09:57 PM
SpecialK     Aug 24 2004, 09:58 PM
airsix   Here you go. 2" KO punch on ebay .Or even bette...   Aug 24 2004, 09:59 PM
F4i   <...   Aug 25 2004, 12:41 AM
neo914-6   Mike, Lot's of good suggestions. On the reali...   Aug 25 2004, 12:41 AM
Andyrew   Im tinkin radiator or intercooler (come on mike, I...   Aug 25 2004, 12:44 AM
jonwatts   <...   Aug 25 2004, 12:53 AM
airsix   <...   Aug 25 2004, 11:01 AM


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