My outside driver's door mirror mount is toast, The crap you find as you work on these cars. Have a look at this |
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My outside driver's door mirror mount is toast, The crap you find as you work on these cars. Have a look at this |
URY914 |
Oct 19 2009, 08:04 PM
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#1
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I built the lightest 914 in the history of mankind. Group: Members Posts: 120,544 Joined: 3-February 03 From: Jacksonville, FL Member No.: 222 Region Association: None |
The after market mirror (Baby Tornado) broke off the other day on my daily driver. So I sourced a OEM mirror from TC. I got home and figured this would be a 30 install back to original condition. But nooooooooooooooooo
One of the several previous owners decided to totally screw up the original mounting holes by drilling out the threads in the door. (IMG:style_emoticons/default/mad.gif) (IMG:style_emoticons/default/screwy.gif) Now what in the hell do I do to fix this? (IMG:style_emoticons/default/confused24.gif) I don't want to tap what is left as I would need to drill the holes in the mirror base larger and use different screws. I'm thinking of takng 6mm nuts and filing them down and pushing/beating them into the holes. (IMG:style_emoticons/default/smash.gif) I also need to fill the 1/4" holes left over from the other mirror and of course I need to clean up the rust that has started. The shit that you find as you work on these cars.... (IMG:style_emoticons/default/headbang.gif) Attached image(s) |
KELTY360 |
Oct 19 2009, 08:07 PM
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#2
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914 Neferati Group: Members Posts: 5,031 Joined: 31-December 05 From: Pt. Townsend, WA Member No.: 5,344 Region Association: Pacific Northwest |
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GeorgeRud |
Oct 19 2009, 08:15 PM
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#3
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Advanced Member Group: Members Posts: 3,725 Joined: 27-July 05 From: Chicagoland Member No.: 4,482 Region Association: Upper MidWest |
You should be able to repair the drilled holes by using rivet nuts. Try searching on the McMaster-Carr website and you should be able to find them. There is a tool that's necessary to insert them, but it's also available through them.
There are also other threaded inserts that should work (Helicoils, Timeserts, etc.) |
URY914 |
Oct 19 2009, 08:24 PM
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#4
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I built the lightest 914 in the history of mankind. Group: Members Posts: 120,544 Joined: 3-February 03 From: Jacksonville, FL Member No.: 222 Region Association: None |
You should be able to repair the drilled holes by using rivet nuts. Try searching on the McMaster-Carr website and you should be able to find them. There is a tool that's necessary to insert them, but it's also available through them. There are also other threaded inserts that should work (Helicoils, Timeserts, etc.) But they have to be flush with the surface of the door for the mirror to mount properly. |
GeorgeRud |
Oct 19 2009, 08:28 PM
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#5
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Advanced Member Group: Members Posts: 3,725 Joined: 27-July 05 From: Chicagoland Member No.: 4,482 Region Association: Upper MidWest |
The gasket should take up some of the distance. Otherwise, the helicoils can be turned in to be flush with the surface.
I had to use some to repair a stripped thread on my mirror. |
URY914 |
Oct 19 2009, 08:31 PM
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#6
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I built the lightest 914 in the history of mankind. Group: Members Posts: 120,544 Joined: 3-February 03 From: Jacksonville, FL Member No.: 222 Region Association: None |
I'll look in to it, thanks
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yeahmag |
Oct 19 2009, 09:16 PM
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#7
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Advanced Member Group: Members Posts: 2,421 Joined: 18-April 05 From: Pasadena, CA Member No.: 3,946 Region Association: Southern California |
I'd vote for rivnuts too. I love them...
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yeahmag |
Oct 19 2009, 09:19 PM
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#8
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Advanced Member Group: Members Posts: 2,421 Joined: 18-April 05 From: Pasadena, CA Member No.: 3,946 Region Association: Southern California |
I'd vote for rivnuts too. I love them...
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URY914 |
Oct 19 2009, 09:32 PM
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#9
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I built the lightest 914 in the history of mankind. Group: Members Posts: 120,544 Joined: 3-February 03 From: Jacksonville, FL Member No.: 222 Region Association: None |
You love them 2x
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yeahmag |
Oct 19 2009, 09:34 PM
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#10
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Advanced Member Group: Members Posts: 2,421 Joined: 18-April 05 From: Pasadena, CA Member No.: 3,946 Region Association: Southern California |
I've been told if I love them 3x I'd have to marry them...
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SirAndy |
Oct 19 2009, 09:43 PM
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#11
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Resident German Group: Admin Posts: 41,634 Joined: 21-January 03 From: Oakland, Kalifornia Member No.: 179 Region Association: Northern California |
The gasket should take up some of the distance. Otherwise, the helicoils can be turned in to be flush with the surface. (IMG:style_emoticons/default/agree.gif) We use them and threaded inserts all the time on the green racecar. The top part is thinner than the gasket that comes with your mirror ... (IMG:style_emoticons/default/shades.gif) Andy |
type47 |
Oct 20 2009, 07:26 AM
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#12
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Viermeister Group: Members Posts: 4,254 Joined: 7-August 03 From: Vienna, VA Member No.: 994 Region Association: MidAtlantic Region |
Why couldn't you use a washer and a nut or combinations of them from the inner door side? Longer screws (flat head phillips) are available at local hardware stores.
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URY914 |
Oct 20 2009, 07:38 AM
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#13
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I built the lightest 914 in the history of mankind. Group: Members Posts: 120,544 Joined: 3-February 03 From: Jacksonville, FL Member No.: 222 Region Association: None |
Why couldn't you use a washer and a nut or combinations of them from the inner door side? Longer screws (flat head phillips) are available at local hardware stores. I'll have to see if I can get up in the inside. It is just that it is behind the window guide which will make it tough. I'll see if I can do this first. |
FourBlades |
Oct 20 2009, 07:46 AM
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#14
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From Wreck to Rockin Group: Members Posts: 2,054 Joined: 3-December 07 From: Brevard, FL Member No.: 8,414 Region Association: South East States |
Weld up all the holes. Redrill the holes you want and retap. John |
URY914 |
Oct 20 2009, 08:39 PM
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#15
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I built the lightest 914 in the history of mankind. Group: Members Posts: 120,544 Joined: 3-February 03 From: Jacksonville, FL Member No.: 222 Region Association: None |
Anyone remember the "Wordless Workshop" that used to be in the old Popular Mechanics magazines? The just used drawings to show a problem and a quick simple solution. They did it like a comic book with six boxes on a page.
I'll do it with three pictures........ Attached image(s) |
URY914 |
Oct 20 2009, 08:39 PM
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#16
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I built the lightest 914 in the history of mankind. Group: Members Posts: 120,544 Joined: 3-February 03 From: Jacksonville, FL Member No.: 222 Region Association: None |
Attached image(s) |
carr914 |
Oct 20 2009, 08:58 PM
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#17
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Racer from Birth Group: Members Posts: 118,556 Joined: 2-February 04 From: Tampa,FL Member No.: 1,623 Region Association: South East States |
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tracks914 |
Oct 20 2009, 09:14 PM
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#18
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Canadian Member Group: Benefactors Posts: 2,083 Joined: 15-January 03 From: Timmins, Ontario, Canada Member No.: 153 Region Association: None |
Go down to your local scrap yard and get a set of mid 90's Olds 98 mirrors.
The gaskets will cover those holes and you will have a nice updated look to your car with only a little more work than you are talking about here. Olds Mirror Conversion. |
campbellcj |
Oct 21 2009, 12:56 AM
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#19
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I can't Re Member Group: Members Posts: 4,544 Joined: 26-December 02 From: Agoura, CA Member No.: 21 Region Association: Southern California |
I just did the same thing (ditched the bulky Vitaloni's) and fortunately my threads were OK, just clogged with paint. However now I have the ugly holes in the door to close up. For now I just painted some little rubber body plugs and used those. On balance I've probably filled as many holes in this darn car as I've drilled myself...the joy of PO's.
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jk76.914 |
Oct 21 2009, 07:03 AM
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#20
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Senior Member Group: Members Posts: 809 Joined: 12-April 05 From: Massachusetts Member No.: 3,925 Region Association: North East States |
You can get oval head stainless screws at McMaster-Carr for a stock look, and for cheap. (20mm long are $7.85 for 25: http://www.mcmaster.com/#90258a288/=45lk6h ) I had to do this on my passenger side, because when I drilled to add a mirror, I munged up the threads on one hole. So I got the McMaster screws, with washer and the self-locking nuts). |
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