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> Andyrews Progress Thread, 1/16/22 A Trip to The Red Barn - Lets fab a Firewall!
Andyrew
post Jan 19 2011, 01:01 PM
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Welcome to my Audi Turbo 914 build thread! This first post has been highly edited for your(and my) ease of navigation.
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(IMG:http://www.914world.com/bbs2/uploads/post-172-1428991066.jpg)
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The car 1973 Porsche 914 1.7 w/ appearance group package
(IMG:http://www.914world.com/bbs2/uploads/post-172-1429499049.jpg)
`
The Story:
I purchased this car when I was 14years old and had bought 2 other 914s with it for a measly $1100, The other 2 914’s were basket cases and one had been in a roll over. The previous owner put the 2.0 from the roll over car in this car. I parted out the other two cars and DID A V8 CONVERSION on mine after I couldn’t figure out how to adjust the valves (It seemed easier..). I do a 5 lug conversion as well as put some fiberglass flares on the car and many other things before I decide to paint the car. That is the start of this thread.
(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1295463716.1.jpg)
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Next I decide that I don’t like how the v8 drives and how I could never keep it cool so I decide to embark on a journey with an engine I was already more familiar with. The Audi 1.8T.
To start at the 1.8T engine conversion click below.
http://www.914world.com/bbs2/index.php?sho...4780&st=309

Details on the car:
Engine: Audi AEB 1.8t Engine, Fully rebuilt, balanced rotating assembly and blueprinted, balanced and clearanced Intermediate shaft.
Crankshaft: Stock/polished
Rods: Scat Forged I beam rods
Pistons: Stock
Cams: Stock
Valves: Stock intake, Stainless nitrite coated Supertech exhaust AEVN-1103
Valve springs: Supertech high rpm valves SPRK-AUDI18
Piston rings: Goetze 08-502900-00 (Factory stock)
Head gasket: Elring Stock head gasket
Rod bearings: 034 Dry film coated bearings 034-202-1008
Crank bearings: 034 Dry film coated bearings 034-202-1000
Intake Manifold: Stock
Throttle Body: Stock AWM
Exhaust Manifold: APR Iconel Stage 3 manifold
Exhaust: 3" turbo back stainless steel w/ 2 stainless resonators
Intercooler: 700hp air to water core.
Turbo: Comp Turbo triple ball bearing CTB5356
Injectors: Bosch 550CC injectors ported and flow matched to 1300CC
Fuel Pump: Bosch 044 inside 034 Surge tank
Fuel rail: Stock fed with AN10 line
Water pump: Davies Craig EWP150 w/ LCD controller
MAF: PMAS HPX MAF in 3" housing
Boost controller: Cortex EBC

Transmission: Audi A4 1.8 5 speed code EHV FWD unit
100mm stub axles from boxster transmission
eBay sprung type LSD


Wiring: Strip all Porsche wiring, Replace with Audi wiring 100%
Engine Management: Modified OEM Audi Ecu
Power brakes: Not yet
ABS integration: Not yet
Traction control integration: Not yet
Launch control: Not yet
Cruise control: Yes
Climate control/AC: Yes
OBD2 full control: Yes
Check engine light: No smile.gif
Front trunk and rear trunk: YES!


8psi: 240whp (Canyon and autox setting)
14psi: 280whp (Street)
17PSI: 300whp (Track and Street driving) (Estimated power goal)
30psi(E85): 400whp (Full tilt mode)


Suspension:
Raised 911 spindals up front with Koni yellows
Mueller Roller Needle Bearings front and rear in leu of all bushings
Turbo tie rods
22mm Torsion bars
Nascar front sway bar
Koni yellows rear
911 rear hubs with 100mm studs
Ground control coil over kit in rear
225lb springs

Brakes:
911 A calipers front
Stock 914 rear calipers
Vented rotors front and rear
Porterfield semi race pads
19mm M/C
Proportioning valve replaced with T

Wheels:
Boxter rear 17 x 8.5 twists up front with 245 40 17
911 turbo 18 x 10 turbo twists in back with 285 35 18

Body:
Rich Bontempi HPH Flares Front and Rear, Molded
916 front and rear bumpers (front bumper to be reworked completely)
6" ducktail spoiler with supports
Engman long stiffening kit
Seam welded rear
Camp 914 hood shocks rear
Camp 914 Euro front turn signals
Bike rack (IMG:style_emoticons/default/biggrin.gif)

Interior(In Progress):

Fully custom interior (Still in design phase)
Harness Bar
5 point Cam lock harnesses
Pepboys Corbeau style seats





~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

Now that the intro is done, here is my checklist of things that I want to get done with it.

Register *5-15-11*
Fix ignition **5-30-11**
Tune (again) ecu ** Converted back to Carbs after ECU died 5-30-11**
Clean goo in trunk (pic)
Install Dr window crank *5-30-11*
Change oil ****Finished 1-29-11****
Change water pump *Received Remanufactured pump from Slits 1-26-11****Finished Install w/ hangups 1-29-11****
Flush coolant
Finish targa bar S *Started progress on the bar*
Dr front 1/4 *Sand day 1 1-29-11* *Bondo Day 2-1-11**Primer Day 2-19-11*
Dr door *Sand day 1 1-29-11**Bondo Day 2-1-11*[/url]*Primer Day 2-19-11*
Rocker pannels *5-7-11*
Dr rear 1/4 *Sand day 1 1-29-11**Bondo Day 2-1-11*[/url]*Primer Day 2-19-11*
Trunk *Removed spoiler, Plugged old spoiler holes, Long board sanded trunk*
Rear bumper *Page 8*
Pass rear 1/4 *4-17-11*
Pass door *4-17-11*
Pass front 1/4 *4-17-11*
Front bumper *5-5-11*
Hood *Primer 5-2-11* *Paint 5-15-11*
Top *5-4-11[url=http://www.914world.com/bbs2/index.php?showtopic=114780&st=120#]
Primer sealer *5-15-11*
Paint *5-15-11*
Radiator cutouts in wheel well (And replace hood with stock) ***Completed 1-26-11***
Fix headlights *6-8-11*
Fix horn
Finish seat install ****Progress 1-19-11**** ***Finished 1-26-11***
Finish carpet *6-8-11*
Finish front sway bar
Fix Dr Door handle

This post has been edited by Andyrew: Jan 15 2022, 09:16 PM
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Andyrew
post Apr 17 2011, 02:08 AM
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No pics, but I got side tracked many times during the day... 2 layers of primer and one tiny spot of old filler apparently didnt have enough hardner, sanded the whole area out and reapplied filler.

Got some 180 grit paper from the store, Its the paper stuff, but it works really good. I want to sand the car down again to make sure I have all the low spots filled before I primer seal it, but im pretty sure its all done.

Depending on how much time I have tomorrow, i'll finish the passenger side and commence work on the A pillar, targa bar, engine lid, and front trunk.
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ConeDodger
post Apr 17 2011, 08:22 AM
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Apex killer!
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Nice progress Andyrew but no matter how nice you do the body work, and what color you paint it I will still have no idea how to instruct on an autocross course for a car possessed by the devil! (IMG:style_emoticons/default/av-943.gif)
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Andyrew
post Apr 17 2011, 12:51 PM
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(IMG:style_emoticons/default/tongue.gif)

Im going to give it a throttle stop and retard the timing so it has less torque and only ~ 200 hp for a while. I want to give it a couple of autox's this season. Still have to dial in the suspension, no clue how my mixmatch of suspension stuff is going to come out like.




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Mike Bellis
post Apr 17 2011, 01:31 PM
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Advance it until it almost wont start. That will reduce low end torque and move the HP hogher in the rpm band. Don't be to worried about pre-ignition. A car this light will almost never make a V8 ping.

Awesome progress. Body work and paint is the thing that intimidates me... (IMG:style_emoticons/default/sad.gif)
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Andyrew
post Apr 17 2011, 01:31 PM
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Pics!

Pulled it out and took some pics. (my excuse was cleaning)



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Andyrew
post Apr 17 2011, 01:32 PM
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two


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Andyrew
post Apr 17 2011, 01:33 PM
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three (looks mean, and yes, I know the cutout is crooked. I think im going to open it up some before I put the bumper back on. )


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Andyrew
post Apr 17 2011, 01:34 PM
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four


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Andyrew
post Apr 17 2011, 01:34 PM
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Five


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Andyrew
post Apr 17 2011, 01:35 PM
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six


Mmm liking that duct.


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Andyrew
post Apr 17 2011, 01:36 PM
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seven


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scotty b
post Apr 17 2011, 01:37 PM
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rust free you say ?
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QUOTE(Andyrew @ Apr 17 2011, 11:31 AM) *

Pics!

Pulled it out and took some pics. (my excuse was cleaning)


FYI roll cages made of tape ARE inexpensive and crafty, but I have it on good word they won't pass a tech inspection (IMG:style_emoticons/default/unsure.gif)
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Andyrew
post Apr 17 2011, 01:37 PM
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Eight

(This is why I use my Iphone.. This is taking forever!!


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Andyrew
post Apr 17 2011, 01:38 PM
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LOL scotty!

As you know im taping up the a pillar and targa bar so I can start working on those areas.


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Andyrew
post Apr 17 2011, 01:39 PM
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I took way to many pics... They just kept looking so good!!


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Andyrew
post Apr 17 2011, 01:40 PM
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Guide coat on. I need to start sanding now!! Arg..


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Andyrew
post Apr 17 2011, 01:42 PM
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Damn just noticed how much primer went on the pass long... Damn. I'll have to acetone that off. The paint underneath is PERFECT. Factory with NO rust.. Oh its beautiful.

Oh and last pic.

Time to start sanding.


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Mike Bellis
post Apr 17 2011, 01:43 PM
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Nice! I see you are already prepared for Santa with all those Christmas lights... (IMG:style_emoticons/default/aktion035.gif)
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Andyrew
post Apr 17 2011, 02:18 PM
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Im lazy (IMG:style_emoticons/default/smile.gif) The Christmas lights are stapled in (IMG:style_emoticons/default/ohmy.gif)..



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computers4kids
post Apr 17 2011, 02:54 PM
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Love these little cars!
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Andrew, forget all the timing tweaks etc, just put a block of wood under the pedal (IMG:style_emoticons/default/biggrin.gif) V8 owners drive sensibly. (IMG:style_emoticons/default/piratenanner.gif)
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