Great tool for creating air flow |
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Great tool for creating air flow |
moparrob |
Apr 19 2011, 10:02 PM
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#1
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Senior Member Group: Members Posts: 646 Joined: 27-April 10 From: Los Angeles Member No.: 11,663 Region Association: None |
I've been trying to figure ways to get more air into my new front cooler without completely hacking up the front end. My friend Mark, who has every tool known to mankind - as well as several that have yet to be invented - turned me on to a Greenlee Radio Chassis Punch (1.5 inches) which made clean and effortless holes in my front panel to allow additional airflow.
This is the tool: (IMG:http://www.914world.com/bbs2/uploads_offsite/i954.photobucket.com-11663-1303272120.1.jpg) Here is the before picture: (IMG:http://www.914world.com/bbs2/uploads_offsite/i954.photobucket.com-11663-1303272121.2.jpg) Here is the front end 15 minutes later. (IMG:http://www.914world.com/bbs2/uploads_offsite/i954.photobucket.com-11663-1303272121.3.jpg) What an awesome little tool! It was completely effortless and the holes were crisp and did not need de-burring. It's nice to have things work out EASIER than expected sometimes... |
sww914 |
Apr 19 2011, 10:11 PM
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#2
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Advanced Member Group: Members Posts: 2,439 Joined: 4-June 06 Member No.: 6,146 Region Association: None |
Nice job. That looks really clean.
I wish I'd had you do the holes in the back of my ex-racecar. I had my dad help me with that and he drilled 1 of the holes 1/4" off. It always bugged me but not quite enough to actually fix it. |
Loser_Cruiser |
Apr 19 2011, 10:18 PM
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#3
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Member Group: Members Posts: 407 Joined: 4-April 05 From: Bellingham, WA Member No.: 3,873 Region Association: Pacific Northwest |
Do you make the hole by using a wrench and turning the cutter into the die or does he have the pneumatic(sp?) hand operated press?
If its the pneumatic press make sure you dont bottom the bit out in the cup! Looks like your done now though. I was using these wonderful tools a few years ago at work and I bottomed one out and the die cup exploded and a piece of it went under my safety glass through my eyelid. Pretty awesome tool though. People you also use the larger cutters for the oil tank holes in the engine compartment. I think they make up to a 3" or 4" |
euro911 |
Apr 19 2011, 10:21 PM
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#4
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Retired & living the dream. God help me if I wake up! Group: Members Posts: 8,849 Joined: 2-December 06 From: So.Cal. & No.AZ (USA) Member No.: 7,300 Region Association: Southern California |
Looks 'Neat'. Be sure to prime & paint the edges.
We have a Greenlee hydraulic pump unit for the chassis punches too, and punches up to 6" diameter - an absolutely wonderful tool (IMG:style_emoticons/default/first.gif) |
moparrob |
Apr 19 2011, 10:32 PM
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#5
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Senior Member Group: Members Posts: 646 Joined: 27-April 10 From: Los Angeles Member No.: 11,663 Region Association: None |
Loser, this one was a simple turn-the-bolt type cutter. It was absolutely effortless. They do make hydraulic ones for production work but it was completely unnecessary for this application.
The hardest part of the job is laying out the holes correctly and pilot drilling on center. As usual, measure three times - cut once. |
tradisrad |
Apr 20 2011, 07:38 AM
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#6
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Senior Member Group: Members Posts: 985 Joined: 11-September 06 From: San Mateo, CA Member No.: 6,815 Region Association: Northern California |
That is what I used to put the holes in the engine sheet metal for the external oil cooler lines (on a 4); they work great.
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r_towle |
Apr 20 2011, 07:41 AM
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#7
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Custom Member Group: Members Posts: 24,574 Joined: 9-January 03 From: Taxachusetts Member No.: 124 Region Association: North East States |
can I get that at Harbor Frieght?
I only shop at HF... (IMG:style_emoticons/default/smile.gif) |
JmuRiz |
Apr 20 2011, 08:18 AM
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#8
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914 Guru Group: Members Posts: 5,426 Joined: 30-December 02 From: NoVA Member No.: 50 Region Association: MidAtlantic Region |
Cool deal, reminds me of my father-in-law's punch he uses for making holes in electrical panels.
Smart thinking and makes for really nice holes. |
Krieger |
Apr 20 2011, 09:35 AM
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#9
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Advanced Member Group: Members Posts: 4,707 Joined: 24-May 04 From: Santa Rosa CA Member No.: 2,104 Region Association: None |
They have a cheap set that is good for a small # of holes, then the threads on the shaft start looking like a Christmas tree. |
Gint |
Apr 20 2011, 04:59 PM
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#10
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Mike Ginter Group: Admin Posts: 16,071 Joined: 26-December 02 From: Denver CO. Member No.: 20 Region Association: Rocky Mountains |
That's a cool tool.
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jim_hoyland |
Apr 20 2011, 08:29 PM
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#11
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Get that VIN ? Group: Members Posts: 9,288 Joined: 1-May 03 From: Sunset Beach, CA Member No.: 643 Region Association: Southern California |
How does it work ? I see several on EBay, not too pricy.
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Mike Bellis |
Apr 20 2011, 08:35 PM
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#12
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Resident Electrician Group: Members Posts: 8,345 Joined: 22-June 09 From: Midlothian TX Member No.: 10,496 Region Association: None |
The inside piece is a cutter, solid with tapered blade, threaded in the middle. The outer piece is just a cup with a hole. Bolt goes through the hole into the threads and two pieces screw together, cutting the matal. Punching the metal actually. Greenlee make the best ones. If you buy larger make sure the bolt has the built in bearing on the head.
I have a set(1/2 through 2") if someone in the SF Bay need to borrow it. The kit is heavy so I don't want to ship it. |
jim_hoyland |
Apr 20 2011, 09:17 PM
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#13
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Get that VIN ? Group: Members Posts: 9,288 Joined: 1-May 03 From: Sunset Beach, CA Member No.: 643 Region Association: Southern California |
The inside piece is a cutter, solid with tapered blade, threaded in the middle. The outer piece is just a cup with a hole. Bolt goes through the hole into the threads and two pieces screw together, cutting the matal. Punching the metal actually. Greenlee make the best ones. If you buy larger make sure the bolt has the built in bearing on the head. I have a set(1/2 through 2") if someone in the SF Bay need to borrow it. The kit is heavy so I don't want to ship it. So a pilot hole the size of the bolt is needed ? Pretty cool |
moparrob |
Apr 20 2011, 09:24 PM
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#14
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Senior Member Group: Members Posts: 646 Joined: 27-April 10 From: Los Angeles Member No.: 11,663 Region Association: None |
QUOTE So a pilot hole the size of the bolt is needed ? Pretty cool Yes, the diameter of the bolt was .375 if I recall. I had a step drill with a .380 step so it was really a snap. |
jim_hoyland |
Jun 26 2012, 07:05 AM
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#15
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Get that VIN ? Group: Members Posts: 9,288 Joined: 1-May 03 From: Sunset Beach, CA Member No.: 643 Region Association: Southern California |
Could a Greenlee enlarge the cigar lighter hole to fit a 2" gauge, would there be rrom on the backside of the dash for the cutter ? Thinking of installing a CHT gauge there...
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Mark Henry |
Jun 26 2012, 07:17 AM
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#16
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that's what I do! Group: Members Posts: 20,065 Joined: 27-December 02 From: Port Hope, Ontario Member No.: 26 Region Association: Canada |
Cool deal, reminds me of my father-in-law's punch he uses for making holes in electrical panels. Smart thinking and makes for really nice holes. Pretty sure that's what it was originally designed for, my best buddy who's a master industrial electrician has just about every size of these punches. Great idea, now I'm going to have to borrow them from him. (IMG:style_emoticons/default/smile.gif) |
TheCabinetmaker |
Jun 26 2012, 07:32 AM
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#17
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I drive my car everyday Group: Members Posts: 8,300 Joined: 8-May 03 From: Tulsa, Ok. Member No.: 666 |
Every electrician has a set in thier toolbox(if they are a real electrician)
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jim_hoyland |
Jun 26 2012, 08:35 AM
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#18
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Get that VIN ? Group: Members Posts: 9,288 Joined: 1-May 03 From: Sunset Beach, CA Member No.: 643 Region Association: Southern California |
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SLITS |
Jun 26 2012, 09:25 AM
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#19
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"This Utah shit is HARSH!" Group: Benefactors Posts: 13,602 Joined: 22-February 04 From: SoCal Mountains ... Member No.: 1,696 Region Association: None |
Every electrician has a set in thier toolbox(if they are a real electrician) Greenlee or hole punches, haven't seen a hole punch that can make a 2" hole before...? 1 1/2" & 2" Punch Set - $65 |
ape914 |
Jun 26 2012, 10:42 AM
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#20
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red locktite Group: Retired Members Posts: 240 Joined: 7-February 11 From: In front of a computer Member No.: 12,676 Region Association: None |
Cool deal, reminds me of my father-in-law's punch he uses for making holes in electrical panels. Smart thinking and makes for really nice holes. Pretty sure that's what it was originally designed for, my best buddy who's a master industrial electrician has just about every size of these punches. Great idea, now I'm going to have to borrow them from him. (IMG:style_emoticons/default/smile.gif) Known as a chassie punch in the electrical world |
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