Muffler blown out, why? |
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Muffler blown out, why? |
bugsy0 |
Jun 29 2011, 08:14 PM
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#1
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Member Group: Members Posts: 191 Joined: 26-July 06 Member No.: 6,508 Region Association: None |
The exhaust had gotten louder over the last couple of drives so I peered underneath and found the muffler blown out:
Here's a close-up. I realize this is from an internal backfire, but what does this indicate and why did it happen? I never heard a "bang" or "pop" - only noticed a louder exhaust. Thanks, Tom |
messix |
Jun 29 2011, 08:18 PM
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#2
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AKA "CLUTCH KILLER"! Group: Members Posts: 6,995 Joined: 14-April 05 From: between shit kickers and pinky lifters/ puget sound wa.north of Seattle south of Canada Member No.: 3,931 Region Association: Pacific Northwest |
bursh?
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SLITS |
Jun 29 2011, 08:20 PM
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#3
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"This Utah shit is HARSH!" Group: Benefactors Posts: 13,602 Joined: 22-February 04 From: SoCal Mountains ... Member No.: 1,696 Region Association: None |
Also add that they rust out from the inside, thinning the metal from the condensation formed when the engine is shutoff.
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r_towle |
Jun 29 2011, 08:26 PM
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#4
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Custom Member Group: Members Posts: 24,574 Joined: 9-January 03 From: Taxachusetts Member No.: 124 Region Association: North East States |
its a bursch thing....
Go to AutoZone and get a Hush Thrush muffler that is the same length with the same location of the in and out tubes...with tubes the same diameter and cut that one off and the tail pipe...then weld (or clamp) a new muffler in its place. 20 bucks was the last one I bought. Rich |
a914dude |
Jun 29 2011, 09:08 PM
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#5
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Wanker Group: Members Posts: 247 Joined: 18-September 10 From: Saskatoon Member No.: 12,191 Region Association: Rocky Mountains |
They rust on the shelf.
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76-914 |
Jun 29 2011, 09:35 PM
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#6
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Repeat Offender & Resident Subaru Antagonist Group: Members Posts: 13,500 Joined: 23-January 09 From: Temecula, CA Member No.: 9,964 Region Association: Southern California |
its a bursch thing.... Go to AutoZone and get a Hush Thrush muffler that is the same length with the same location of the in and out tubes...with tubes the same diameter and cut that one off and the tail pipe...then weld (or clamp) a new muffler in its place. 20 bucks was the last one I bought. Rich great tip (so far (IMG:style_emoticons/default/lol-2.gif) ) Rich, i'm bookmarking this one. |
r_towle |
Jun 29 2011, 10:50 PM
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#7
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Custom Member Group: Members Posts: 24,574 Joined: 9-January 03 From: Taxachusetts Member No.: 124 Region Association: North East States |
its a bursch thing.... Go to AutoZone and get a Hush Thrush muffler that is the same length with the same location of the in and out tubes...with tubes the same diameter and cut that one off and the tail pipe...then weld (or clamp) a new muffler in its place. 20 bucks was the last one I bought. Rich great tip (so far (IMG:style_emoticons/default/lol-2.gif) ) Rich, i'm bookmarking this one. Just wait for it (IMG:style_emoticons/default/biggrin.gif) |
bugsy0 |
Jun 29 2011, 11:29 PM
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#8
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Member Group: Members Posts: 191 Joined: 26-July 06 Member No.: 6,508 Region Association: None |
Thanks for the tip, Rich. This muffler doesn't really look all that rusty - the metal is torn and cracked. I can't figure out what caused it. Maybe vibration?
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r_towle |
Jun 29 2011, 11:39 PM
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#9
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Custom Member Group: Members Posts: 24,574 Joined: 9-January 03 From: Taxachusetts Member No.: 124 Region Association: North East States |
its a bursch thing.
Rich |
silver74insocal |
Jun 29 2011, 11:47 PM
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#10
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Senior Member Group: Members Posts: 736 Joined: 26-November 09 From: rancho cucamonga Member No.: 11,073 Region Association: Southern California |
its a bursch thing. Rich (IMG:style_emoticons/default/agree.gif) i have one that the muffler fell apart internally...just about to weld on a turbo replacement..if you search the word "bursch" you can read endless threads on it (IMG:style_emoticons/default/beerchug.gif) good luck,Dave |
messix |
Jun 29 2011, 11:50 PM
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#11
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AKA "CLUTCH KILLER"! Group: Members Posts: 6,995 Joined: 14-April 05 From: between shit kickers and pinky lifters/ puget sound wa.north of Seattle south of Canada Member No.: 3,931 Region Association: Pacific Northwest |
it looks like the primary pipe being that close to the muffler right there has caused some severe extreme heat cycling and has caused the sheet metal to expand and contract to a greater amount compared to the surrounding metal hence fatiguing that section to the point of failure.
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bugsy0 |
Jun 30 2011, 12:26 AM
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#12
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Member Group: Members Posts: 191 Joined: 26-July 06 Member No.: 6,508 Region Association: None |
it looks like the primary pipe being that close to the muffler right there has caused some severe extreme heat cycling and has caused the sheet metal to expand and contract to a greater amount compared to the surrounding metal hence fatiguing that section to the point of failure. That's very plausible. I took a closer look and indeed the muffler proper is/was touching the pipe. The muffler really does not fit well. So it's a bursch thing (IMG:style_emoticons/default/dry.gif) |
messix |
Jun 30 2011, 12:31 AM
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#13
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AKA "CLUTCH KILLER"! Group: Members Posts: 6,995 Joined: 14-April 05 From: between shit kickers and pinky lifters/ puget sound wa.north of Seattle south of Canada Member No.: 3,931 Region Association: Pacific Northwest |
it looks like the primary pipe being that close to the muffler right there has caused some severe extreme heat cycling and has caused the sheet metal to expand and contract to a greater amount compared to the surrounding metal hence fatiguing that section to the point of failure. That's very plausible. I took a closer look and indeed the muffler proper is/was touching the pipe. The muffler really does not fit well. So it's a bursch thing (IMG:style_emoticons/default/dry.gif) it also appears that the muffler is not original to the exhaust system, it looks to be a replacement muffler that does not quite fit properly. |
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