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> Muffler blown out, why?
bugsy0
post Jun 29 2011, 08:14 PM
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The exhaust had gotten louder over the last couple of drives so I peered underneath and found the muffler blown out:
Attached Image

Here's a close-up.
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I realize this is from an internal backfire, but what does this indicate and why did it happen? I never heard a "bang" or "pop" - only noticed a louder exhaust.
Thanks,
Tom
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messix
post Jun 29 2011, 08:18 PM
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bursh?
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SLITS
post Jun 29 2011, 08:20 PM
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Also add that they rust out from the inside, thinning the metal from the condensation formed when the engine is shutoff.
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r_towle
post Jun 29 2011, 08:26 PM
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its a bursch thing....
Go to AutoZone and get a Hush Thrush muffler that is the same length with the same location of the in and out tubes...with tubes the same diameter and cut that one off and the tail pipe...then weld (or clamp) a new muffler in its place.

20 bucks was the last one I bought.

Rich
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a914dude
post Jun 29 2011, 09:08 PM
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They rust on the shelf.
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76-914
post Jun 29 2011, 09:35 PM
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QUOTE(r_towle @ Jun 29 2011, 07:26 PM) *

its a bursch thing....
Go to AutoZone and get a Hush Thrush muffler that is the same length with the same location of the in and out tubes...with tubes the same diameter and cut that one off and the tail pipe...then weld (or clamp) a new muffler in its place.

20 bucks was the last one I bought.

Rich

great tip (so far (IMG:style_emoticons/default/lol-2.gif) ) Rich, i'm bookmarking this one.
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r_towle
post Jun 29 2011, 10:50 PM
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QUOTE(76-914 @ Jun 29 2011, 11:35 PM) *

QUOTE(r_towle @ Jun 29 2011, 07:26 PM) *

its a bursch thing....
Go to AutoZone and get a Hush Thrush muffler that is the same length with the same location of the in and out tubes...with tubes the same diameter and cut that one off and the tail pipe...then weld (or clamp) a new muffler in its place.

20 bucks was the last one I bought.

Rich

great tip (so far (IMG:style_emoticons/default/lol-2.gif) ) Rich, i'm bookmarking this one.

Just wait for it (IMG:style_emoticons/default/biggrin.gif)
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bugsy0
post Jun 29 2011, 11:29 PM
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Thanks for the tip, Rich. This muffler doesn't really look all that rusty - the metal is torn and cracked. I can't figure out what caused it. Maybe vibration?
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r_towle
post Jun 29 2011, 11:39 PM
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its a bursch thing.

Rich
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silver74insocal
post Jun 29 2011, 11:47 PM
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QUOTE(r_towle @ Jun 29 2011, 10:39 PM) *

its a bursch thing.

Rich

(IMG:style_emoticons/default/agree.gif) i have one that the muffler fell apart internally...just about to weld on a turbo replacement..if you search the word "bursch" you can read endless threads on it (IMG:style_emoticons/default/beerchug.gif) good luck,Dave
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messix
post Jun 29 2011, 11:50 PM
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it looks like the primary pipe being that close to the muffler right there has caused some severe extreme heat cycling and has caused the sheet metal to expand and contract to a greater amount compared to the surrounding metal hence fatiguing that section to the point of failure.
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bugsy0
post Jun 30 2011, 12:26 AM
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QUOTE(messix @ Jun 29 2011, 11:50 PM) *

it looks like the primary pipe being that close to the muffler right there has caused some severe extreme heat cycling and has caused the sheet metal to expand and contract to a greater amount compared to the surrounding metal hence fatiguing that section to the point of failure.

That's very plausible. I took a closer look and indeed the muffler proper is/was touching the pipe. The muffler really does not fit well. So it's a bursch thing (IMG:style_emoticons/default/dry.gif)
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messix
post Jun 30 2011, 12:31 AM
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QUOTE(bugsy0 @ Jun 29 2011, 11:26 PM) *

QUOTE(messix @ Jun 29 2011, 11:50 PM) *

it looks like the primary pipe being that close to the muffler right there has caused some severe extreme heat cycling and has caused the sheet metal to expand and contract to a greater amount compared to the surrounding metal hence fatiguing that section to the point of failure.

That's very plausible. I took a closer look and indeed the muffler proper is/was touching the pipe. The muffler really does not fit well. So it's a bursch thing (IMG:style_emoticons/default/dry.gif)

it also appears that the muffler is not original to the exhaust system, it looks to be a replacement muffler that does not quite fit properly.
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