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> Inner long Chassis Stiff Kit install, the complete photo documentary
Trekkor
post Jul 18 2004, 11:44 PM
Post #1


I do things...
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O.K. folks, here it is from start to finish:

First you must remove the seam sealer and body tar from the inside corner of the longs.


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trekkor   Inner long Chassis Stiff Kit install   Jul 18 2004, 11:44 PM
trekkor   It is very thick in the corners.   Jul 18 2004, 11:45 PM
trekkor   notice the bead of seam sealer that must come out ...   Jul 18 2004, 11:48 PM
trekkor   another   Jul 18 2004, 11:49 PM
trekkor   an air chisel works very well to remove the materi...   Jul 18 2004, 11:51 PM
trekkor   the width of the chisel point using careful, short...   Jul 18 2004, 11:53 PM
trekkor   tar out   Jul 18 2004, 11:54 PM
trekkor   without removal of the seam sealer and tar the she...   Jul 18 2004, 11:56 PM
trekkor   passenger side drops right in.   Jul 18 2004, 11:57 PM
trekkor   driver side in. the area around the e-brake handle...   Jul 18 2004, 11:59 PM
trekkor   more :smash: I like to grind the edges for a goo...   Jul 19 2004, 12:01 AM
trekkor   the inside corners need to be bent and worked into...   Jul 19 2004, 12:03 AM
trekkor   other side   Jul 19 2004, 12:04 AM
trekkor   back piece in . 3 sided dry fitment. Make sure it ...   Jul 19 2004, 12:06 AM
trekkor   :welder: put the weld in the hole and burn into t...   Jul 19 2004, 12:11 AM
trekkor   mask off the interior and windows so as not to dam...   Jul 19 2004, 12:13 AM
jgiroux67   What are the black ovals for that are on the passe...   Jul 19 2004, 12:13 AM
trekkor   driver side and ground down   Jul 19 2004, 12:17 AM
trekkor   back plate   Jul 19 2004, 12:18 AM
trekkor   all three sides tied in :welder:   Jul 19 2004, 12:20 AM
trekkor   corner detail shot   Jul 19 2004, 12:21 AM
trekkor   ready for paint   Jul 19 2004, 12:23 AM
trekkor   paint   Jul 19 2004, 12:24 AM
trekkor   rattle can , daddy :shades:   Jul 19 2004, 12:26 AM
trekkor   spray it   Jul 19 2004, 12:27 AM
trekkor   bird's eye   Jul 19 2004, 12:28 AM
trekkor   The black ovals are tar pieces that cover access h...   Jul 19 2004, 12:40 AM
RON S.   Great job, :trophy: That is a great documentary o...   Jul 19 2004, 04:58 AM
sgomes   Awesome job both with the welding and the pictoria...   Jul 19 2004, 06:38 AM
seanery   The kit is Engman's Inner Long Reinforcement k...   Jul 19 2004, 08:10 AM
nebreitling     Jul 19 2004, 01:19 PM
buck toenges   How do you think that this "inner" kit compares wi...   Jul 19 2004, 01:33 PM
bperry   Out of curiousity, which welder did you use and di...   Jul 19 2004, 04:55 PM
kwales   I'm still trying to figure out how he welded a...   Jul 19 2004, 05:19 PM
trekkor   Miller wire feeder mig welder. When the wire hits...   Jul 19 2004, 05:26 PM
trekkor   The secret to good welds on thin material is low v...   Jul 19 2004, 05:32 PM
seanery   Does that have clickstops at each # for power? Min...   Jul 19 2004, 05:35 PM
trekkor   I know it clicks at each interval. I've never ...   Jul 19 2004, 05:45 PM
Qarl   I have a question... Is there a reason why you di...   Jul 19 2004, 05:46 PM
trekkor   Good question. :idea: My understanding is that a...   Jul 19 2004, 06:11 PM
Engman   Wow - great pics on the install and testing! T...   Jul 19 2004, 06:20 PM
Qarl  
QUOTE
  Jul 19 2004, 06:22 PM
trekkor   You could use silicone. I'm going to do that,...   Jul 19 2004, 06:35 PM
9146986   Are these pieces made of coated steel? My persona...   Jul 19 2004, 06:37 PM
Engman   These have a zinc phosphate coating and then are p...   Jul 19 2004, 07:27 PM
seanery   Hey Mark, what about the ecoating, does it need to...   Jul 19 2004, 07:47 PM
Engman   No ecoat on these puppies. I do run it through the...   Jul 19 2004, 08:06 PM
seanery   I was referring to the other stuff-rear sway bar m...   Jul 19 2004, 08:09 PM
Engman   Rear sways - ground to the car (make sure battery ...   Jul 19 2004, 08:13 PM
Brad Roberts   Great job Trekkor :clap: Sorry I didnt have time...   Jul 19 2004, 09:54 PM
soloracer   If one is going to install a roll cage would this ...   Jul 19 2004, 09:58 PM
Brad Roberts   redundant at that point... This is for people who...   Jul 19 2004, 10:02 PM
Engman   A big thank you to Brad and Trekkor! This is a...   Jul 19 2004, 10:55 PM
Brad Roberts   Sooner or later I will build myself a AutoX/track ...   Jul 19 2004, 10:59 PM
Randal   Great Work Mr. T. Now we know why your car was ...   Jul 20 2004, 10:38 AM
maf914   KT, Thanks for the great photos and description. ...   Jul 20 2004, 11:09 AM
J P Stein   You will notice...   Jul 20 2004, 05:55 PM
nsyr   how about this made them myself from 14 gauge.   Jul 20 2004, 07:30 PM
trekkor   Yep. That's the stuff!! Good job :cla...   Jul 20 2004, 10:26 PM


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