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> Newbie with simi restoration, From 911 to replica to 997 to 914
ww914
post Feb 24 2012, 06:29 PM
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I have been really busy with cleaning the gas tank, installing new fuel lines and getting the car ready for the engine, which I picked up last Sunday from Mark De Bernardi. I pulled the tank to change the fuel lines and fuel pump, etc., and this is what if found.

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I did a little research here, found and tried the Electrolysis method of removing the rust. Sorry, I can't remember the name of the post I got the info from, but it was very well written.

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It is basically a 12 volt battery, battery charger, cables and pieces of rebar used as the sacrificial electrodes. The electrolyte solution is water and laundry soda.

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Here are the electrodes out of the solution.

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This is what the solution looked like.

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The process took almost a week and I still wasn't satisfied with the results.

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I was tired of messing with it and let it sit without drying the tank. Damm it.

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I then bought the POR-15 stuff and after using their prep products and sealing solution, I was very pleased with the result.

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Here is the tank painted and re-installed.

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I will post more later.




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Eric_Shea
post Feb 24 2012, 08:28 PM
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Looking great Warren! We're getting there (IMG:style_emoticons/default/wink.gif) (IMG:style_emoticons/default/thumb3d.gif)
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TargaToy
post Feb 25 2012, 11:07 AM
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QUOTE(ww914 @ Feb 24 2012, 07:29 PM) *


I did a little research here, found and tried the Electrolysis method of removing the rust. Sorry, I can't remember the name of the post I got the info from, but it was very well written.


I used the electrolytic method for removing the rust from my very crusty pedal cluster before I rebuilt it and I was pleased with the results. Too bad I don't have a vat big enough to drop the whole chasis into (IMG:style_emoticons/default/lol-2.gif)
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ww914
post Feb 29 2012, 06:31 PM
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When I opened the tunnel to install my new stainless steal fuel lines, look what I found. Yes, a ton of rust, but doesn't look like any structural damage.

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So, after vacuuming out all the loose stuff, I used a bottle brush to coat the entire tunnel inside. I think I got most of it. This photo shows the new fuel lines installed with a rubber protective sleeve where the tabs are holding the lines. I only needed one line, but just in case someone wants to go back to FI, the return line is there.

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This is the new lines in the engine compartment.

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...and under the tank.

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I painted the blower housing dark metallic silver after I picked up the engine from Mark a week or so ago.

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....to match the wheels.

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What do you guys think of the color? The wheel on the car is the original color.
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Strudelwagon
post Feb 29 2012, 07:32 PM
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repainted wheel looks great. Did you do the polish on the lip yourself?
SW
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arg
post Feb 29 2012, 08:01 PM
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QUOTE(ww914 @ Feb 29 2012, 04:31 PM) *

When I opened the tunnel to install my new stainless steal fuel lines, look what I found. Yes, a ton of rust, but doesn't look like any structural damage.

Attached Image

So, after vacuuming out all the loose stuff, I used a bottle brush to coat the entire tunnel inside. I think I got most of it. This photo shows the new fuel lines installed with a rubber protective sleeve where the tabs are holding the lines. I only needed one line, but just in case someone wants to go back to FI, the return line is there.

Attached Image

This is the new lines in the engine compartment.

Attached Image

...and under the tank.

Attached Image

I painted the blower housing dark metallic silver after I picked up the engine from Mark a week or so ago.

Attached Image


....to match the wheels.

Attached Image


What do you guys think of the color? The wheel on the car is the original color.


wheel looks great, color works well. I also like the engine and carb linkage.
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Irish914
post Feb 29 2012, 09:48 PM
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(IMG:style_emoticons/default/welcome.png) (IMG:style_emoticons/default/piratenanner.gif)
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JmuRiz
post Mar 1 2012, 09:23 AM
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Looking good, let me know if you re-find the information on the electrolysis method you used. Looks like a good thing to do, then POR the tank like you did.
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ww914
post Mar 11 2012, 09:57 AM
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The engine is in. All I need to do now is hook everything up. Had to use an extra jack to help the motorcycle jack get the ass-end up.

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Nathan - Here is the link to the electrolysis information I used: http://www.914world.com/bbs2/index.php?sho...=150777&hl=
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ww914
post Mar 23 2012, 08:38 AM
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Had a little stumble with the break-in. I need to get the engine back to Mark so he can take a look. That's it for now.
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3d914
post Apr 14 2012, 07:15 PM
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Looking real good! Keep us posted.
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