 Help with throttle cable repair |
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| flipb |
 Feb 6 2012, 02:05 PM
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#1
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Senior Member  Group: Members Posts: 1,722 Joined: 2-September 09 From: Fairfax, VA Member No.: 10,752 Region Association: MidAtlantic Region 
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Hi,
I decided to take a drive on Friday... hopped in, got all ready to fire up... pumped the throttle as I always do, and snap - tension releases as the throttle cable lets go. Upon investigation, it separated at what appears to be a crimped connector near the carb linkage. Never noticed the connector before, but perhaps when I switched from Progressive carb to dual 40's, my mechanic had to crimp on another few inches of cable? anyway, I can easily fit the loose end back inside the connector. My questions are: 1. Should I just insert it, crimp the connector, and call it a day? 2. Should I add anything (loctite, gorilla glue) and then crimp it? 3. Should I consider this a temporary fix and replace the whole cable ASAP? Or will this DIY job last if done properly? |
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| 914Mels |
Feb 6 2012, 04:25 PM
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#2
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Member Group: Members Posts: 357 Joined: 20-June 11 From: Santee Member No.: 13,221 Region Association: Southern California |
If your crimp connection just pulled apart and the cable insn't damaged, you could get a new correct sized sleeve and re-crimp it or use a barrel clamp like the heater cable uses at the heater box. Just make sure to adjust the throttle stop so your not over stressing the cable.
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| flipb |
Feb 10 2012, 08:35 AM
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#3
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Senior Member Group: Members Posts: 1,722 Joined: 2-September 09 From: Fairfax, VA Member No.: 10,752 Region Association: MidAtlantic Region
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OK, so this morning I went out to re-crimp the throttle cable connector... and discovered that it's not the type of connector that one would crimp. Guess I didn't look closely when I found the break.
Attached are photos. How is this type of connector supposed to be fastened? How can I DIY? I'm supposed to bring the car to the shop this afternoon (for several things, perhaps to include a new throttle cable!) and I really don't want to deal with towing for something so simple.   Sorry 'bout the grimy engine... she's a driver. (IMG:style_emoticons/default/smile.gif) |
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| TheCabinetmaker |
Feb 10 2012, 08:42 AM
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#4
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I drive my car everyday Group: Members Posts: 8,300 Joined: 8-May 03 From: Tulsa, Ok. Member No.: 666 |
Far from a cable expert, but that just don't look right. From the pics it appears the cable has broke and this is a repair attempt. Its gonna break again. Buy a new one. Oh, if I'm correct, and your mechanic did this? find a new mech.
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| flipb |
Feb 10 2012, 08:54 AM
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#5
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Senior Member Group: Members Posts: 1,722 Joined: 2-September 09 From: Fairfax, VA Member No.: 10,752 Region Association: MidAtlantic Region
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I need to make it about 5 miles.
Can I just loop some wire through one of the end holes on the linkage connected to the hex bar, then barrel-clamp it (or somehow fasten it) to the good end of the cable? |
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| TheCabinetmaker |
Feb 10 2012, 09:10 AM
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#6
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I drive my car everyday Group: Members Posts: 8,300 Joined: 8-May 03 From: Tulsa, Ok. Member No.: 666 |
I'm sure you could if you don't stomp on the pedal too hard. I've removed the lid and ran a wire into the cockpit and used it as a hand throttle to get me home.
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| flipb |
Feb 10 2012, 10:21 AM
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#7
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Senior Member Group: Members Posts: 1,722 Joined: 2-September 09 From: Fairfax, VA Member No.: 10,752 Region Association: MidAtlantic Region
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I know you're all at the edge of your seats, waiting to see how I solved this problem...
(IMG:style_emoticons/default/dry.gif) My philosophy of DIY: If it can't be repaired with zip ties, take it to a professional.   I pumped the pedal a few times and it seems like a decent connection. We'll find out in a little while. To be safe, I'll take the flatter / less hilly route to the shop - don't want this to pop while I'm halfway up a steep hill. |
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| 76-914 |
Feb 10 2012, 10:34 AM
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#8
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Repeat Offender & Resident Subaru Antagonist Group: Members Posts: 13,502 Joined: 23-January 09 From: Temecula, CA Member No.: 9,964 Region Association: Southern California
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Take Clay's advice. Bring a long piece of string or wire.
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| TheCabinetmaker |
Feb 10 2012, 10:58 AM
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#9
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I drive my car everyday Group: Members Posts: 8,300 Joined: 8-May 03 From: Tulsa, Ok. Member No.: 666 |
QUOTE(76-914 @ Feb 10 2012, 10:34 AM)  Take Clay's advice. Bring a long piece of string or wire. When did Clay sneak into this thread? |
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