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> Megasquirt Project, .....IT RUNS !
Michelj13
post Sep 1 2012, 07:45 PM
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Hi,

Although I have been a member for a while (since I purchased my 914), I have not posted much. I still love my 914 and it's is interesting how this car drives like an absolute go-cart.

Anyway, my engine is a carbed 2270 that I built up with the help of many including Jake, and I am now embarking on a Megasquirt project. As many know, megasquirt is relatively inexpensive for a programmable FI system. I find, however, that there is too much information out there that it is nothing short of confusing. I want to share my progress so that at the end of the day, some may learn and may become less intimidated. Hopefully I will be successful....we'll see.

I have so many questions that I will post, along with some things that I have already learned. ANY and ALL comments appreciated.

I made a youtube video of my progress up to date. Enjoy!

http://www.youtube.com/watch?v=RoJfMZ9YgQc

Michel (IMG:style_emoticons/default/smile.gif)
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Michelj13
post Feb 4 2013, 06:52 PM
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This weekend, I had chance to spend a couple of hours tuning, but, no real progress to report. I played aroud with the ignition timing, VE generator, AFR table.

I think there is something really wrong somewhere. At 1200 RPM, with measured timing of 15 degrees (with respect to TDC fan marking), the engine has no torque to pull the car forward even slipping the clutch is 1st gear. If I bump the timing reference at trigger wheel 10 degrees, which raises RPM to 3000, there is then enough torque to pull car forward.

To answer wndsrfr 's questions.

1. I think it was around 12.5, but, I need to recheck
2. I set my advance like your SDS system with no variation WRT load
3. I think it was 120%, but, will need to check that also

The cam is a Jake Raby 9530. Not sure how wild it is and it did not come with a card. Jake told me, the 9530 cam nets .465 lift at the intake valve, and about .450 on the exhaust.

I will get more accurate info and I also need to figure out how to use the log feature of TunerStudio.

I am thinking, that I may need to give full advance by 2000 rpm for this to work!
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JamesM
post Feb 5 2013, 12:50 AM
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Step 1: Make sure you are firing on all 4. No point in trying to tune anything if you have a clogged/bad injector or bad coil.

Step 2: Make sure the timing table you are starting with makes sense. Even better, post it here. I find it easiest to start with a table that ignores all vacuum advance/retard and then work from there. Just map out what a mechnical advance only dizzy would do, say idle starting at somewhere from 0-10 deg and progressing up to 27-28 deg around 3-3.2k, that should be a good place to start.
Step 2b:SANITY CHECK, in Tuner Studio, make sure ALL sensors are reporting expected values. IAT and CHT should show roughly ambient temp before starting, TPS should reflect throttle position

Step 3: Tune idle for max vacuum. Play with the fueling and take note of the changes it is having on manifold vaccum, and shoot for the higest vaccum you can get. This should help with your torque off idle.

Step 4: Auto tune is your friend here. Set up your target AFR table IGNORE EVERYTHING you have read in MS documents abount AFR target numbers, starting out all your AFR targets are going to be between 13.5-12.5:1. You can play with leaning these out later, but to start this is where you want to be. Once the targets are in place start up the car, let it warm up as much as it can, turn on autotune in TS and then tune the no load section of the table. Basically from idle slowly rev up the engine and hold it at different RPMs while autotune does its thing. If it is missfiring due to being to lean or rich you may need to tweak it manually as the O2 sensor wont know whats going on. Do this until you can hold the engine at any RPM in neutral and it runs smooth as butter, most likley somewhere in the mid 13:1 AFR range.

Step 5: From here do a sanity check on your fuel map. Looking at the cells that have already been tuned using auto tune, as load and RPM increase so should the fuel. If for some reason you see the fuel values in the higher load bins to be less then the ones you just tuned then you can pretty much assume they wont work well. If nothing stands out as being obviously wrong then move on to the next step of running autotune at light loads the same way you just did no load, and repeate the process. Autotune - sanity check - Autotune slightly more load - sanity check -etc

obviously there is going to be a lot more to getting it fully dialed in, but this should get you a good driveable base map to start from.

Post your current MSQ and/or some datalogs and we can see if anything is standing out as being off.

-James
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Posts in this topic
Michelj13   Megasquirt Project, .....IT RUNS !   Sep 1 2012, 07:45 PM
aircooledtechguy   I have no doubts that your Megasquirt install will...   Sep 2 2012, 09:05 AM
Michelj13   I appreciate your comments Nate. I am still not ve...   Sep 2 2012, 12:54 PM
kg6dxn   I have built many EFI projects with various system...   Sep 2 2012, 10:24 AM
cgnj   Hi, You may want to search Dave Hunts 2270 projec...   Sep 2 2012, 10:42 AM
aircooledtechguy   Hi, You may want to search Dave Hunts 2270 proje...   Sep 2 2012, 11:52 AM
cgnj   Dave's is back to Megasquirt and running bett...   Sep 2 2012, 12:53 PM
aircooledtechguy   Dave's is back to Megasquirt and running bet...   Sep 2 2012, 02:44 PM
cgnj   He switched to ITB and SDS. Then had issues with...   Sep 2 2012, 03:15 PM
aircooledtechguy   He switched to ITB and SDS. Then had issues wit...   Sep 2 2012, 09:05 PM
Tom   First that is a very nice bench set up and I am su...   Sep 2 2012, 03:39 PM
Michelj13   The plan is to use a 2L modified intake manifold w...   Sep 3 2012, 07:31 AM
McMark   Yup, the firing order and spark plug pairing is co...   Sep 3 2012, 10:52 AM
Michelj13   IIRC, the injectors are 1-4 and 2-3, and I imagin...   Sep 3 2012, 11:18 AM
aircooledtechguy   I'm not sure if microsquirt is different than ...   Sep 3 2012, 12:18 PM
wingnut86   Agreed with Tom, similar background as he has. Um...   Sep 3 2012, 03:27 PM
McMark   It's not the ECU/Brain that matters in inject...   Sep 4 2012, 12:19 PM
Michelj13   Can anyone comment on my settings? I put them all ...   Sep 4 2012, 11:49 PM
McMark   IIRC, the Tooth #1 Angle (top right box in your im...   Sep 5 2012, 11:37 AM
Michelj13   I am deleting this post, because information was n...   Sep 5 2012, 10:17 PM
aircooledtechguy   I will need to make another bench experiment, but...   Sep 6 2012, 10:22 AM
McMark   IMHO, timing should always be confirmed via timing...   Sep 6 2012, 11:57 AM
aircooledtechguy   IMHO, timing should always be confirmed via timin...   Sep 6 2012, 04:25 PM
Michelj13   Yes, I confirmed tonight that the Tooth #1 angle a...   Sep 6 2012, 11:57 PM
rwilner   boy this looks familiar! When you get into tu...   Sep 7 2012, 11:49 AM
Michelj13   boy this looks familiar! When you get into t...   Sep 8 2012, 09:23 AM
Michelj13   Just receive my SS "through the tunnel fuel l...   Sep 12 2012, 10:30 PM
Michelj13   Almost ready to pull fuel tank. You can probably t...   Oct 13 2012, 12:35 PM
toon1   Yes you are crazy!!! I think I would h...   Oct 13 2012, 08:00 PM
wingnut86   Actually, if you used Bacatdi 151 and Long Island ...   Oct 13 2012, 08:31 PM
Michelj13   I had some success this weekend :D The relay board...   Nov 13 2012, 09:21 AM
aircooledtechguy   :beer2: Glad to hear that you actually took it o...   Nov 13 2012, 12:15 PM
DBCooper   Thread title is "Will It Ever Run?" Now...   Nov 13 2012, 03:18 PM
Michelj13   I tried, but was unable to figure it out. I will s...   Nov 19 2012, 06:22 PM
ConeDodger   I tried, but was unable to figure it out. I will ...   Nov 19 2012, 07:00 PM
rudedude   Step up the pace! I want to do microsquirt th...   Nov 19 2012, 07:24 PM
Michelj13   Ok, the title is changed, yeh me. I only work in o...   Nov 20 2012, 12:01 AM
McMark   Unfortunately that location won't give you tru...   Nov 20 2012, 09:53 AM
Michelj13   I knew this when I decided to go this route. I ha...   Nov 20 2012, 02:50 PM
Michelj13   Some good progress over the last few weeks. Finall...   Dec 13 2012, 06:33 PM
rwilner   Some good progress over the last few weeks. Final...   Dec 13 2012, 08:15 PM
McMark   The MSQ stores all the settings, so if you've ...   Dec 13 2012, 10:57 PM
Michelj13   Thanks for that heads up info. I did not realize...   Dec 14 2012, 12:14 AM
McMark   Notes are always good anyway. ;) The MSQ is just...   Dec 14 2012, 12:19 AM
aircooledtechguy   :agree: Save a copy of the MSQ after you're ...   Dec 14 2012, 12:30 AM
Michelj13   I am comparing "rwilner"s msq file with ...   Dec 14 2012, 09:25 PM
Michelj13   Just a few progress photos. I invite all comments ...   Dec 14 2012, 09:55 PM
Michelj13   I had the whole day from 8 am to 5 pm to work on m...   Jan 21 2013, 07:34 PM
wndsrfr   I had the whole day from 8 am to 5 pm to work on ...   Jan 21 2013, 09:00 PM
kg6dxn   :Qarl: :beer3:   Jan 21 2013, 07:35 PM
FourBlades   Nice progress! :trophy: You will get it se...   Jan 21 2013, 07:54 PM
Michelj13   This weekend, I had chance to spend a couple of ho...   Feb 4 2013, 06:52 PM
JamesM   Step 1: Make sure you are firing on all 4. No poi...   Feb 5 2013, 12:50 AM
DBCooper   http://www.914world.com/bbs2/uploads_offsite/i379....   Feb 5 2013, 08:22 AM
Michelj13   James, Step 1: I have checked that all cylinders ...   Feb 5 2013, 10:33 AM
JamesM   :agree: x2, getting the engine started the first t...   Feb 5 2013, 10:16 PM
JamesM   A couple things I might recommending changing on y...   Feb 5 2013, 10:30 PM
jpnovak   WTF? Why do you have an rpm values that go from 7...   Feb 5 2013, 09:30 PM
kg6dxn   The ECU looks at all surrounding blocks. Not just ...   Feb 5 2013, 10:38 PM
aircooledtechguy   :agree: with everything above. My VE table is abo...   Feb 5 2013, 10:55 PM
JamesM   :agree: with everything above. My VE table is ab...   Feb 5 2013, 11:09 PM
Michelj13   I am loving all the feedback. Thank you everyone. ...   Feb 6 2013, 12:27 AM
Michelj13   I spent a little time changing my .msq file. Plea...   Feb 6 2013, 03:24 PM
JamesM   Haven't had time to look over your MSQ yet (st...   Feb 6 2013, 03:58 PM
JamesM   Also, depending on where you are idleing you will ...   Feb 6 2013, 04:05 PM
jpnovak   Much better. You will find it much easier to adju...   Feb 6 2013, 04:04 PM
kg6dxn   3700 rpm @ 85% load needs to be smoothed out. If y...   Feb 6 2013, 08:18 PM
Michelj13   I could not wait until tomorrow. I changed the adv...   Feb 6 2013, 09:35 PM
JamesM   humm... I would think MAP should be a lot lower t...   Feb 7 2013, 05:32 PM
kg6dxn   As you start to tune, play with only one setting. ...   Feb 6 2013, 10:19 PM
Michelj13   Interesting. I spoke to Jake personally on a cou...   Feb 7 2013, 10:28 PM
JamesM   I have read posts on other forums with people usin...   Feb 8 2013, 12:17 PM
Michelj13   Yes, today was a Big Day :D I drove it around th...   Feb 10 2013, 10:53 PM
toon1   80on your MAP at idle seems real high. i have ...   Feb 23 2013, 07:12 AM
Michelj13   Sunday, I had some time to do some tuning. I was a...   Mar 4 2013, 05:24 PM
JamesM   Sunday, I had some time to do some tuning. I was ...   Mar 4 2013, 06:14 PM
Michelj13   James, I wish I had a good idle at 5 degrees of a...   Mar 4 2013, 09:03 PM
jpnovak   If you set 5 ATDC timing in TunerStudio (or Megatu...   Mar 4 2013, 09:30 PM
Michelj13   I have a wideband O2 sensor from AEM. At idle, AFR...   Mar 4 2013, 09:51 PM
JamesM   You need to be absolutely sure that the timing you...   Mar 4 2013, 11:51 PM
jpnovak   James, Excellent description of the process to ba...   Mar 5 2013, 12:43 PM
Michelj13   I had a bit of a breakthrough last night. I swappe...   Mar 6 2013, 08:56 AM
JamesM   Stay away from Alpha-N for now, that should be the...   Mar 6 2013, 12:50 PM
Michelj13   Well, I have been fighting a few issues before goi...   Mar 11 2013, 10:27 PM
Sneezy   So you guys are spending hundreds and hundreds of ...   Mar 12 2013, 07:48 AM
JamesM   So you guys are spending hundreds and hundreds of...   Mar 12 2013, 09:36 AM
ddv005   So you guys are spending hundreds and hundreds of...   Oct 30 2013, 08:21 PM
DBCooper   No. But what's your point, really? .   Mar 12 2013, 07:56 AM
jpnovak   Glad to hear you found the vacuum leak. did this ...   Mar 12 2013, 08:27 AM
FourBlades   Great progress. I have enjoyed following this th...   Mar 12 2013, 10:44 AM
JamesM   Great progress. I have enjoyed following this t...   Mar 12 2013, 10:55 AM
Michelj13   JP. I like your your idea of re-scaling my MAP tab...   Mar 12 2013, 05:36 PM
Michelj13   After a rather long hiatus, I will attempt to get ...   Nov 30 2014, 07:41 PM
McMark   Didn't read the whole thread, but did see the ...   Nov 30 2014, 08:41 PM
Michelj13   Hi Mark, I did noticed the 1+3 and 2+4 injector p...   Nov 30 2014, 08:59 PM
Mike Bellis   I think the effect on a batch fire injector out of...   Nov 30 2014, 10:02 PM
Michelj13   As I have said in the past, I am slow but steady. ...   Mar 17 2015, 01:10 AM
toon1   As I have said in the past, I am slow but steady....   Mar 17 2015, 11:23 AM
Michelj13   Tooni, thanks for info. LS coils are presently con...   Mar 17 2015, 12:36 PM
toon1   Tooni, thanks for info. LS coils are presently co...   Mar 17 2015, 01:21 PM
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