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> Case is Finally Split, With Photos
Hammer920
post Oct 26 2004, 06:10 PM
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We after counting all the 26 bolts were out and they were, My son and I (son) holding the block up side ways me tapping on it for about 1 1/2 hrs it split, man that was a tight fit... here are some pic's any suggestions will be appreciated... (IMG:style_emoticons/default/smile.gif)



(IMG:http://porsche914.togapc.com/2004-10-26/01.jpg)
(IMG:http://porsche914.togapc.com/2004-10-26/02.jpg)
(IMG:http://porsche914.togapc.com/2004-10-26/03.jpg)
(IMG:http://porsche914.togapc.com/2004-10-26/04.jpg)
(IMG:http://porsche914.togapc.com/2004-10-26/05.jpg)
(IMG:http://porsche914.togapc.com/2004-10-26/06.jpg)
(IMG:http://porsche914.togapc.com/2004-10-26/07.jpg)
(IMG:http://porsche914.togapc.com/2004-10-26/08.jpg)
(IMG:http://porsche914.togapc.com/2004-10-26/09.jpg)
(IMG:http://porsche914.togapc.com/2004-10-26/10.jpg)
(IMG:http://porsche914.togapc.com/2004-10-26/11.jpg)
(IMG:http://porsche914.togapc.com/2004-10-26/12.jpg)
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Jake Raby
post Oct 26 2004, 06:23 PM
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cool, did you use my video for assistance??

Looks like someone was running Quaker sludge or Pennzoil in that puppy. Have fun cleaning it!
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914GT
post Oct 26 2004, 06:27 PM
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Hi Richard. Now the real work begins! Check out this web site if you want to see how my old 2.0 is coming along. Lot's of pics if it's any help to you.
http://home.earthlink.net/~docsengine/914e...engine/id1.html
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Hammer920
post Oct 26 2004, 06:30 PM
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Sorry Jake have not ordered it yet used tha haynes book all i have for now will order the video though have not had a job in 3 mths just got a new on now I will order the tape I done this with Haynes book and help from this sight. (IMG:style_emoticons/default/smile.gif)
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URY914
post Oct 26 2004, 06:34 PM
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I love the look a of a 914 with it's ass in the air. (IMG:style_emoticons/default/wub.gif)

Paul
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nebreitling
post Oct 26 2004, 07:20 PM
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i had a girlfriend who called it my car's "mating position".
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ChrisReale
post Oct 26 2004, 07:28 PM
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Talk about a backyard mechanic... (IMG:style_emoticons/default/laugh.gif)
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Bleyseng
post Oct 26 2004, 07:32 PM
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Get some big jack stands to put that car on before it falls on somebody! Those damn blocks will fall apart.
Geoff
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McMark
post Oct 26 2004, 08:06 PM
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Two of your rods are on upside down. (IMG:style_emoticons/default/biggrin.gif) Congrats on breaking it down.
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tod914
post Oct 26 2004, 08:40 PM
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Guy,

Very impressive with your rebuild on your site. Looks like there is more than meets the eye when doing a rebuild.
Nice job!
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MattR
post Oct 26 2004, 10:28 PM
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I hope you have a blow torch because what im telling you to do will save you big time and money:

Take your Haynes manual, tear out the engine pages that have to do with the engine. Drench them in gasoline and burn them.

Next, send kathy (at aircooled technolory- jake's place) an email with your address and billing information and get his video. I just kick myself for not having it upon disassembly. I would have saved myself lots of time and money... :headband:

You might also want to get that red How to Rebuild Aircooled VW book (cant remember the author).

BTW, nice 914! (IMG:style_emoticons/default/clap56.gif)
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Hammer920
post Oct 27 2004, 07:49 AM
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the Author would be Tom Wilson (IMG:style_emoticons/default/smile.gif)
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ChrisFoley
post Oct 27 2004, 08:59 AM
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QUOTE(markd@mac.com @ Oct 26 2004, 10:06 PM)
Two of your rods are on upside down.

Yes, but tell us which two.

Interesting that one of the front cam bearing halves looks worn out but not the other half. The center main looks good. The cam wear doesn't appear to be that bad. What do the lifters look like?

As for the Tom Wilson book, I still have it next to me every time I assemble an engine.

What are your plans for the rebuild? more displacement, more cam?
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mike_the_man
post Oct 27 2004, 09:19 AM
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Thanks for the pictures. I've never split a case before, and seeing it all apart is very interesting. It looks a lot more complicated than tearing down a standard chevy small block. I'm thinking I should order Jake's video too, just to have.
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Jake Raby
post Oct 27 2004, 09:30 AM
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Those rods have no top or bottom.. They have zero offset and can be assembled any way you like. I assemble them with the bearing tangs toward the cam as a standard..

With two rods on "upside down" that tells me it was a factory engine- never torn down, thats the way they assembled them!
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skline
post Oct 27 2004, 09:40 AM
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QUOTE(mike_the_man @ Oct 27 2004, 08:19 AM)
Thanks for the pictures. I've never split a case before, and seeing it all apart is very interesting. It looks a lot more complicated than tearing down a standard chevy small block. I'm thinking I should order Jake's video too, just to have.

I have to disagree on that note, I thought the type 4 was very simple in design. You pull the engine apart and you get back and look at it, there is really not that much to it. The assembly on the other hand, I would strongly suggest you get Jakes video and the book. The spec when you put it back together can make or break the engine. Good luck with it.

I have that book if you want it, I am done with the air cooled engines. Once you go V8, there is no turning back.


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Jake Raby
post Oct 27 2004, 09:51 AM
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Looks like I need to get together another big sale for videos...

How about we do it in a couple of weeks and I'll knock 10 bucks off the sale price. I have done this a couple of times but not in a couple of years.. (IMG:style_emoticons/default/mueba.gif)

BTW, We are shooting the performance video in March 2005 in my brand spankin new facility as well as a carburetor tuning video....

Lookin for a publisher for a certain book I have been workin on since 1996 (IMG:style_emoticons/default/boldblue.gif)

BTW, The TIV may be very simple in design, but don't let it fool you. Experts don't exist- This engine teaches me something new and odd weekly.
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mike_the_man
post Oct 27 2004, 01:57 PM
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Jake,

Let us know when you want to do a group buy on your video. I'll order one for sure. Does it come on DVD?
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Jake Raby
post Oct 27 2004, 02:10 PM
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Supposedly they have the DVD issues worked out...

I have been reluctant to sell DVDs because so many didn't work..

There are so many players that the problem was pretty severe with some... All DVDs are sold with a doubt and against my will...
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Hammer920
post Oct 27 2004, 10:07 PM
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I took the block, crank and the cam to my engine place to have cleanned up and miced today the cam is well worn in the center the berings for the cam when took out were very worn. the 2 center lifters were coned both sides so replaceing the cam, the crank is still in good shape case housing is still in good shape have had the heads rebuilt I found some 90 mm jugs and pistons by Cofap, dont know how good these are but will be going back stock for daily driver, going to take body to body shop... NO BONDO has a rust spot by drivers door above door handle, jack hole where jack plug goes is rusted that means going to have to look at hell hole on that side drivers side... battery tray rusted but no rust on side where it is on the body the front trunk someone welded 1/4" plate to hold the spare tire will replace that with the right stuff... other than that well lets just say this this car was parked in one of my inlaws driveway for 6 1/2 yrs not running just sitting, was red tagged and took to scrap yard convinced inlaw to let me pay the salvage she stated she would pay the salvage and give this car to me for a little carpentry work on her house stated that was a deal so the car cost me besides my labor on house NOTHING. the car had real bad oil leaks as per previos post did replace 2 injectors did get to drive it but was not running right thus i started tearing it down. And will put it back togeather right will order Jakes video to put it back togeather I will put it back togeather myself NO ONE in this area Of West Texas will touch the engine so I will have to do it myself. orignal color was Signal orange. will take a LOT of time and patience but hey I will be giveing my age away here but I Graduated in 1973 and wanted one of these since then....reading all the post and posting the pic's have helped me a bunch and I thank you all for all the help that you guys and gals have given me. (IMG:style_emoticons/default/beerchug.gif)
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