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> Flywheel Pilot Bearing, Question
jim_hoyland
post Jan 22 2014, 02:54 PM
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I previously acquired all the parts for a clutch replacement: flywheel, pressure plate, clutch, throw out bearing, and the clips, seals, bolts, washers, and bushing that go along with the main parts.

Two questions:
1. I have two clutch disks, a 6 spring and a 4 spring. Which would be preferred for street driving ?

2. I do not have a new flywheel pilot bearing; should I buy one before I start. And, would a VW parts house carry them.

Car is going in next week to replace everything, just want to have all the parts on-hand
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SLITS
post Jan 22 2014, 03:55 PM
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Ok Jim,

The 4 spring was for the /4. Supposedly they don't make the 4 spring anymore and it was replaced by the 6 spring which was originally for the /6. The 6 spring gives a smoother take up (engagement) of the clutch. Use the 6 spring.

If the pilot bearing is still good there is no need to change it. It should run smoothly when a pilot shaft (or your finger if it's small enough) is used to rotate in it.
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gunny
post Jan 22 2014, 04:55 PM
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You need a new pilot bearing to go with your new flywheel. Don't skip the little things, it's not easy to get the old one out undammaged and then install in new flywheel.
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Jon H.
post Jan 22 2014, 04:59 PM
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I got a few engine parts from the local VW shop, they might have the pilot bearing.

Jon
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Mark Henry
post Jan 22 2014, 05:15 PM
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The pilot bearing is a pretty standard part, VW type 1 though 4, at least to '89 911 so any VW bug shop.

The 4 spring has clearance issues if the flywheel has been reground, but if it clears I'd use it if to just get rid of it. No real difference.
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jim_hoyland
post Jan 22 2014, 07:05 PM
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Thank's for the tips. All the parts are new; I'll pick up the new bearing.
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bdstone914
post Jan 22 2014, 09:30 PM
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QUOTE(jim_hoyland @ Jan 22 2014, 07:05 PM) *

Thank's for the tips. All the parts are new; I'll pick up the new bearing.



Do not forget the flywheel o ring and crush washer.

Pelican shows them under flywheel parts.
Bruce
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Mark Henry
post Jan 22 2014, 10:16 PM
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QUOTE(bdstone914 @ Jan 22 2014, 10:30 PM) *

QUOTE(jim_hoyland @ Jan 22 2014, 07:05 PM) *

Thank's for the tips. All the parts are new; I'll pick up the new bearing.



Do not forget the flywheel o ring and crush washer.

Pelican shows them under flywheel parts.
Bruce

There is also a felt seal that mounts between the pilot bearing and the flywheel bolt washer. (IMG:style_emoticons/default/smile.gif)
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jim_hoyland
post Jan 23 2014, 08:14 AM
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QUOTE(bdstone914 @ Jan 22 2014, 07:30 PM) *

QUOTE(jim_hoyland @ Jan 22 2014, 07:05 PM) *

Thank's for the tips. All the parts are new; I'll pick up the new bearing.



Do not forget the flywheel o ring and crush washer.

Pelican shows them under flywheel parts.
Bruce


I have all the small parts shown on:
http://www.pelicanparts.com/catalog/shopca..._Tclutc_pg1.htm

The only one I didn't get was the Flywheel pilot bearing; the local VW shop has it.
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OU8AVW
post Jan 23 2014, 08:49 AM
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QUOTE(jim_hoyland @ Jan 23 2014, 06:14 AM) *

QUOTE(bdstone914 @ Jan 22 2014, 07:30 PM) *

QUOTE(jim_hoyland @ Jan 22 2014, 07:05 PM) *

Thank's for the tips. All the parts are new; I'll pick up the new bearing.



Do not forget the flywheel o ring and crush washer.

Pelican shows them under flywheel parts.
Bruce


I have all the small parts shown on:
http://www.pelicanparts.com/catalog/shopca..._Tclutc_pg1.htm

The only one I didn't get was the Flywheel pilot bearing; the local VW shop has it.


Got any tips on installing the pilot bearing? I think I screwed mine up as it doesn't run free. Is there a heat/cold technique?
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Dave_Darling
post Jan 23 2014, 09:50 AM
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No heat needed, it should just slip in. I think it may go in from the back of the flywheel, though?

--DD
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sean_v8_914
post Jan 23 2014, 12:13 PM
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i see lots of cars missing the spacer that lives in teh crank end
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jim_hoyland
post Jan 23 2014, 03:04 PM
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Still need the M12 x 1.5 flywheel bolts, 25mm ? Autoparts store ?
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bdstone914
post Jan 24 2014, 12:53 PM
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QUOTE(jim_hoyland @ Jan 23 2014, 03:04 PM) *

Still need the M12 x 1.5 flywheel bolts, 25mm ? Autoparts store ?


Jim,

In another thread The Cap'n replied that they can be reused.

I have a used set you can have or they are available new.

http://www.pelicanparts.com/cgi-bin/smart/...-014-336-1-M100

Bruce
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Dave_Darling
post Jan 24 2014, 01:54 PM
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The flywheel bolts are special parts, not standard hardware-store items. The back side of the head has teeth that bite into the lock plate.

I recommend replacing them, though I have ignored that recommendation in my own case more than once... With new bolts, you are much more certain that the teeth are in good shape, for one thing.

--DD
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Bulldog9
post Jan 24 2014, 01:56 PM
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QUOTE(OU8AVW @ Jan 23 2014, 09:49 AM) *

Got any tips on installing the pilot bearing? I think I screwed mine up as it doesn't run free. Is there a heat/cold technique?


I used a socket that was the same size as the outer race and tapped it into the flywheel with a small hammer.
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jim_hoyland
post Jan 24 2014, 06:56 PM
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QUOTE(bdstone914 @ Jan 24 2014, 10:53 AM) *

QUOTE(jim_hoyland @ Jan 23 2014, 03:04 PM) *

Still need the M12 x 1.5 flywheel bolts, 25mm ? Autoparts store ?


Jim,

In another thread The Cap'n replied that they can be reused.

I have a used set you can have or they are available new.

http://www.pelicanparts.com/cgi-bin/smart/...-014-336-1-M100

Bruce

Thanks Bruce (IMG:style_emoticons/default/smile.gif) I went ahead and ordered new ones from Pelican. They are hard to find; even Hillco didn't have them.

What's the story on adjusting the crank end play with shims; where are shims available, and how people find replacing a flywheel also requires shims (IMG:style_emoticons/default/confused24.gif)
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reharvey
post Jan 24 2014, 07:44 PM
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QUOTE(sean_v8_914 @ Jan 23 2014, 01:13 PM) *

i see lots of cars missing the spacer that lives in teh crank end



(IMG:style_emoticons/default/agree.gif)
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