 How I made my windshield valence |
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| Bill's Racing 914 |
 Feb 2 2016, 12:10 PM
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Member  Group: Members Posts: 61 Joined: 2-March 14 From: Southern California Member No.: 17,064 Region Association: None  |
I made the original shape out of 2inch thick yellow wall insulation foam I bought at Home Depot. You can see the outline in the plaster mold.
I used the glass windshield I removed from the car as the guide for the knife I used to cut the leading edge radius. To make the mold, I used 5 layers of plaster of paris and reinforced with red shop rags. To finish the surface, I applied a thin layer of CUZ blue body filler and sanded with 80 grit sandpaper and a sanding block to keep it from coming out wavey. Then I applied six to seven coats of sandable body primer. I used 320 grit sand paper to wet sand each layer with a sanding block. It came out looking like grey gelcoat. (IMG:style_emoticons/default/welder.gif) Attached thumbnail(s)       
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Posts in this topic
Bill's Racing 914 How I made my windshield valence Feb 2 2016, 12:10 PM
Cory M Looks good. Appears to provide more room in the ca... Feb 2 2016, 02:48 PM
Bill's Racing 914
Looks good. Appears to provide more room in the c... Feb 2 2016, 10:07 PM brant The problem is that some of the old rules require ... Feb 4 2016, 12:34 AM Bill's Racing 914
The problem is that some of the old rules require... Feb 4 2016, 10:06 AM  |
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