Not too bad a job, First time panel replacement |
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Not too bad a job, First time panel replacement |
skline |
Mar 23 2005, 05:55 PM
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#1
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Born to Drive Group: Members Posts: 7,910 Joined: 26-December 02 From: Costa Mesa, CA Member No.: 17 Region Association: Southern California |
Well, despite what everyone said I cut out the badly damaged panel and welded in a new piece. I had the piece laying around and it seemed the right thing to use it for. Here are the results. Not too bad for my first time. Here is the spot cut out.
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skline |
Mar 23 2005, 05:56 PM
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#2
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Born to Drive Group: Members Posts: 7,910 Joined: 26-December 02 From: Costa Mesa, CA Member No.: 17 Region Association: Southern California |
Here is the panel welded in. One low spot on the very rear top part of the panel. I will try hammer and dolly to get it closer.
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skline |
Mar 23 2005, 05:57 PM
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#3
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Born to Drive Group: Members Posts: 7,910 Joined: 26-December 02 From: Costa Mesa, CA Member No.: 17 Region Association: Southern California |
From the rear looking forward.
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skline |
Mar 23 2005, 05:57 PM
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#4
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Born to Drive Group: Members Posts: 7,910 Joined: 26-December 02 From: Costa Mesa, CA Member No.: 17 Region Association: Southern California |
The part I was worried wouldnt come out right. Very nice. (IMG:http://www.914world.com/bbs2/html/emoticons/smilie_pokal.gif)
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rick 918-S |
Mar 23 2005, 06:04 PM
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#5
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Hey nice rack! -Celette Group: Members Posts: 20,462 Joined: 30-December 02 From: Now in Superior WI Member No.: 43 Region Association: Northstar Region |
Looks good Scott. Now hold a piece of copper or Brass behind those holes and weld them up. Looks like you'll have very little filler now.
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skline |
Mar 23 2005, 06:06 PM
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#6
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Born to Drive Group: Members Posts: 7,910 Joined: 26-December 02 From: Costa Mesa, CA Member No.: 17 Region Association: Southern California |
Ok, This is the first time I have tried this on a car. I used to do production welding but never on a car. Could you elaborate on that a little with an explanation of why? I am always up for good free advice. |
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Aaron Cox |
Mar 23 2005, 06:09 PM
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#7
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Professional Lawn Dart Group: Retired Admin Posts: 24,541 Joined: 1-February 03 From: OC Member No.: 219 Region Association: Southern California |
looks good!
maybe i can bribe you to do my front fender (IMG:http://www.914world.com/bbs2/html/emoticons/idea.gif) name your price (IMG:http://www.914world.com/bbs2/html/emoticons/smile.gif) |
Rand |
Mar 23 2005, 06:11 PM
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#8
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Cross Member Group: Members Posts: 7,409 Joined: 8-February 05 From: OR Member No.: 3,573 Region Association: None |
I'm guessing that holding some brass behind it will let you fill the hole easily because it will support the weld without sticking and thus welding said support piece to the fender. Haven't tried that... I usually do a couple of short tack bursts to build it across, but I can see how this trick would make it easier to lay down a nice consistent flat base.
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seanery |
Mar 23 2005, 06:13 PM
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#9
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waiting to rebuild whitey! Group: Retired Admin Posts: 15,852 Joined: 7-January 03 From: Indy Member No.: 100 Region Association: None |
Looks really good Scott!
The copper or the brass won't mix with the rod, so you can fill the holes. |
skline |
Mar 23 2005, 06:17 PM
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#10
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Born to Drive Group: Members Posts: 7,910 Joined: 26-December 02 From: Costa Mesa, CA Member No.: 17 Region Association: Southern California |
Ok, I will try that. My goal is to get this part done today and then DA the whole car and get it ready to paint. Still have some spots to smooth out on other areas of the car. I will get it all in primer for the WCC and then afterwards I will take the car down to Mexico with the engine removed and have them paint the whole car. It only took me 2 hours to cut out the old dented panel and weld this one in. I didnt think that was too bad.
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rick 918-S |
Mar 23 2005, 06:19 PM
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#11
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Hey nice rack! -Celette Group: Members Posts: 20,462 Joined: 30-December 02 From: Now in Superior WI Member No.: 43 Region Association: Northstar Region |
As the other guy's said. It allows the holes to be bridged easier. Helps reduce the over heating and resulting panel warpage. Acts like a heat sink. |
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skline |
Mar 23 2005, 06:24 PM
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#12
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Born to Drive Group: Members Posts: 7,910 Joined: 26-December 02 From: Costa Mesa, CA Member No.: 17 Region Association: Southern California |
I guess I did ok, I got very little warpage. The only place I did was that top rear corner. There was a little more of a gap there and the metal shrank or something and seperated. I tried pushing it up with my hand in the glove but it got hot pretty quick. That is why I was going to hammer and dolly it more into shape.
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spunone |
Mar 23 2005, 06:34 PM
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#13
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Senior Member Group: Members Posts: 945 Joined: 6-April 04 From: Anaheim CA Member No.: 1,901 Region Association: Southern California |
Scott let me know if ya need some copper or brass sheet I have some pcs and I can ups tommorow to ya .CYA (IMG:http://www.914world.com/bbs2/html/emoticons/smash.gif)
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skline |
Mar 23 2005, 07:41 PM
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#14
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Born to Drive Group: Members Posts: 7,910 Joined: 26-December 02 From: Costa Mesa, CA Member No.: 17 Region Association: Southern California |
Thanks for the offer, I got it handled. All the holes welded up and hammered and dollied it till it was pretty nice. Now I am applying the filler for the parts that were not so smooth. Should be done or really close tonightt. I will take pictures of the finished panel. Gimme just another hour or so. The sun is going down now so Iw ill have to close the garage door soon so as not to upset the neighbors with the grinding and sanding.
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watsonrx13 |
Mar 23 2005, 07:52 PM
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#15
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Advanced Member Group: Members Posts: 2,734 Joined: 18-February 03 From: Plant City, FL Member No.: 312 Region Association: South East States |
Great idea... now, how will he hold the brass/copper and weld at the same time? BTW, my 800th post... |
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skline |
Mar 23 2005, 07:56 PM
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#16
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Born to Drive Group: Members Posts: 7,910 Joined: 26-December 02 From: Costa Mesa, CA Member No.: 17 Region Association: Southern California |
I had a piece about 2x8 that I clamped to the metal with some fancy vice grips with big jaws. Then I just welded in the holes one at a time. Did a lower one, then went to the other side and did one and then came back and did a top one and so on till they were all done. Piece of cake. Thanks for the tips guys.
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skline |
Mar 23 2005, 11:05 PM
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#17
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Born to Drive Group: Members Posts: 7,910 Joined: 26-December 02 From: Costa Mesa, CA Member No.: 17 Region Association: Southern California |
Ouch!!! There is nothing like the feel of a wire wheel racing across your knuckles to wake you right up. Damn that hurts!! (IMG:http://www.914world.com/bbs2/html/emoticons/ohmy.gif)
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McMark |
Mar 23 2005, 11:16 PM
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#18
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914 Freak! Group: Retired Admin Posts: 20,179 Joined: 13-March 03 From: Grand Rapids, MI Member No.: 419 Region Association: None |
Nice job Scott! Looks great! (IMG:http://www.914world.com/bbs2/html/emoticons/clap.gif)
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Allan |
Mar 23 2005, 11:26 PM
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#19
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Teenerless Weenie Group: Members Posts: 8,373 Joined: 5-July 04 From: Western Mesopotamia Member No.: 2,304 Region Association: Southern California |
Yep, feels like crap. Really after the first douse of soapy water. (IMG:http://www.914world.com/bbs2/html/emoticons/wink.gif) |
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skline |
Mar 23 2005, 11:28 PM
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#20
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Born to Drive Group: Members Posts: 7,910 Joined: 26-December 02 From: Costa Mesa, CA Member No.: 17 Region Association: Southern California |
I didnt put anything on it yet, I have too much to do yet before cleaning up. The blood is just running down my hand and clotting so it will push any bacteria out as it bleeds. Right?
(IMG:http://www.914world.com/bbs2/html/emoticons/biggrin.gif) |
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