 *Project 2.4* • Dion’s endeavor • Six conversion, Rustoration & transformation |
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| Dion |
  Sep 9 2016, 10:27 AM
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RN  Group: Members Posts: 2,839 Joined: 16-September 04 From: Audubon,PA Member No.: 2,766 Region Association: MidAtlantic Region 
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Well I've started the process of preparing for
my 2056 GT to 2.4L six "rallye tribute" auto. Tearing into the interior I discovered some rust mites have been eating for a while. Doesn't look too extensive but will be probing some more. The exterior left long was patched a long time ago, albeit incorrectly. This was done by shop that wasn't fully up to speed on these cars and I was still a novice, well still am. I'll be doing some exploratory surgery on this left side inside and out. So I'll get this addressed before any engine install takes place. Would like to have it buttoned up for Hershey 2017. Wish me luck. " Attached thumbnail(s)  
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Posts in this topic
Dion *Project 2.4* • Dion’s endeavor • Six conversion Sep 9 2016, 10:27 AM
TonyA Nice work.. and your shop is as clean as an OR ... Feb 19 2020, 06:42 AM Dion Finally found time to get back on the 914 project.... Mar 25 2020, 06:23 PM Dion Paper template & test fit of heat tube. Mar 25 2020, 06:25 PM Dion Cut complete and fitting. Mar 25 2020, 06:26 PM Dion Up next :Ready for tack welding of the metal to th... Mar 25 2020, 06:28 PM TonyA Staying tuned....looks good. Wash ya hands Mar 25 2020, 07:28 PM tygaboy METAL!!! :headbanger: :headbanger:
... Mar 25 2020, 09:53 PM Dion Covid be damned! So while my PACU is being con... Apr 5 2020, 08:41 AM Dion Weld Apr 5 2020, 08:42 AM Dion Weld and acid etched Apr 5 2020, 08:43 AM Dion Formed a metal plate for the “sleeve” on this ... Apr 5 2020, 08:48 AM Dion Plug and seam welded Apr 5 2020, 08:49 AM Dion Etch prime & seam sealed. Apr 5 2020, 08:51 AM Dion Etched prime & seam sealed engine side. No wat... Apr 5 2020, 08:53 AM Dion Interior portion. Still need to add seatbelt re-en... Apr 5 2020, 08:55 AM tygaboy Gettin' it DONE! :smash: :smash: :welde... Apr 5 2020, 09:32 AM bbrock Love it! :trophy: :welder: Did you spray that... Apr 5 2020, 10:02 AM
Dion
Love it! :trophy: :welder: Did you spray tha... Apr 5 2020, 10:11 AM Dion @rgalla9146 Hey Rory, I planned on coming over w... Apr 5 2020, 12:49 PM jmitro nice work Dion! Apr 5 2020, 05:04 PM Dion
nice work Dion!
Thanks Joseph.
Time for c... Apr 7 2020, 06:40 PM Dion After a few hammer hits to shape the donut to the ... Apr 7 2020, 06:41 PM Dion Donut Apr 7 2020, 06:44 PM Dion Donut bottom after primer applied. Apr 7 2020, 06:45 PM TonyA Looks great Dion...shiny glazed donut! Apr 7 2020, 07:08 PM Dion Latest task is the seatbelt bolt and plates.
He... Apr 16 2020, 07:36 PM Dion So got some measurements from the passenger side. ... Apr 16 2020, 07:38 PM Dion Used a metal punch to make a nice cut-out. Then di... Apr 16 2020, 07:40 PM Dion 16g plate with punch out and then plug welded toge... Apr 16 2020, 07:42 PM Dion Actual seatbelt bolt/plate courtesy Restoration De... Apr 16 2020, 07:45 PM Dion Next tacked on the heater tube and the flexible tu... Apr 16 2020, 07:47 PM Dion Starting to look proper again. Apr 16 2020, 07:49 PM tygaboy
Starting to look proper again.
:agree: That... Apr 17 2020, 07:50 AM saigon71 Nice work Dion - good to see more progress on this... Apr 17 2020, 05:10 AM 914dave :beer2: You go!!! Apr 17 2020, 06:22 AM BeatNavy Great progress, Dion. Look forward to seeing this... Apr 17 2020, 06:31 AM Dion Thank you all for the kind words & encourageme... Apr 17 2020, 12:36 PM mepstein
Thank you all for the kind words & encouragem... Apr 17 2020, 01:09 PM Superhawk996 Keep going! This type of work is painfully s... Apr 18 2020, 10:05 AM Dion Addressed the lower left inner firewall. Again tha... May 6 2020, 04:03 PM Dion Positioning May 6 2020, 04:04 PM Dion Plug welds & seam sealer May 6 2020, 04:07 PM Dion Placed the new E-brake cover in as well. As simple... May 6 2020, 04:10 PM Dion A coat of primer: May 6 2020, 04:11 PM Dion E brake area May 6 2020, 04:11 PM Dion Turned attention to finishing up my trailing arms.... May 6 2020, 04:17 PM Dion Assembled May 6 2020, 04:19 PM Dion Complete set ready to go. Just needs inner stub ax... May 6 2020, 04:20 PM tygaboy Yeah, baby! And it's all "Back in Bla... May 6 2020, 04:24 PM Dion
Yeah, baby! And it's all "Back in Bl... May 6 2020, 04:31 PM bbrock That looks great! Too bad these jewels get hi... May 6 2020, 05:21 PM TonyA Looks good Dion. What bushings did you use May 7 2020, 06:56 PM Dion @TonyA Elephant Racing’s Poly-bronze.
What’s... May 7 2020, 09:36 PM porschetub
[b]@[url=http://www.914world.com/bbs2/index.php?s... May 8 2020, 04:12 PM rgolia Great work Dion - cant wait to see it in person. May 8 2020, 08:58 AM Dion Some updates to the project.
Replaced the Lt. outb... May 28 2020, 08:50 AM Dion Plate install May 28 2020, 08:55 AM Dion Plate install May 28 2020, 08:56 AM Dion Result May 28 2020, 08:57 AM Dion Reattached the left rear inner fender to the rear ... May 28 2020, 09:00 AM Dion Removed the door stays and refurbished. Used 914ru... May 28 2020, 09:06 AM Dion Before May 28 2020, 09:10 AM Dion After May 28 2020, 09:10 AM Dion Began work on the left rear suspension console rep... May 28 2020, 09:26 AM Dion Uprights and “jig” barstock. May 28 2020, 09:28 AM Dion After Dave gave me my instructions I went about we... May 28 2020, 09:34 AM Dion Not a house of cards :D May 28 2020, 09:35 AM Dion Bolted up May 28 2020, 09:38 AM Dion Oh yeah, the reason for this endeavor <_< May 28 2020, 09:40 AM Dion The offender has been removed! May 28 2020, 09:42 AM Dion It was past its time. May 28 2020, 09:43 AM BeatNavy Nice work, Dion :) Is the jig because you are r... May 28 2020, 09:44 AM Dion Now to tackle the inside portion. This part of the... May 28 2020, 09:48 AM Dion Rob, yes it is to make sure I’m within spec when... May 28 2020, 09:50 AM Dion Slowly removing the old metal. May 28 2020, 09:53 AM Dion Engine room side May 28 2020, 09:54 AM Dion Removed upper portion.
Have to repair a gap on bot... May 28 2020, 09:58 AM Dion Measure, cut, replace, weld. Forgot to measure twi... May 28 2020, 10:00 AM Dion Some primer. Now ready to weld in the pieces Chris... May 28 2020, 10:09 AM tygaboy Yeah, baby! Great to see you're at the poi... May 28 2020, 10:11 AM TonyA Looking good Dion! I did a LOL when you said ... May 28 2020, 10:18 AM Dion It’s been a little while. Time to update the dia... Jun 29 2020, 11:53 AM Dion Welded & primered Jun 29 2020, 11:54 AM Dion Inner console piece was prepped and positioned.
I ... Jun 29 2020, 11:58 AM Dion Measurement rods Jun 29 2020, 11:59 AM Dion Welded in and then set to add the extra strengthen... Jun 29 2020, 12:03 PM Dion Extra metal gussets Jun 29 2020, 12:04 PM Dion Some seam seal and primer Jun 29 2020, 12:06 PM tygaboy Dion - That is one BIG job you just did there, my ... Jun 29 2020, 12:07 PM Dion Now onto buttoning up the long.
Some mods needed ... Jun 29 2020, 12:09 PM Dion Spiffy “new to me” heater tube put in place. Jun 29 2020, 12:11 PM Dion Double checked alignments and clamped the outer cl... Jun 29 2020, 12:53 PM Dion Thanks for the kudos Chris! @tygaboy . It was... Jun 29 2020, 01:29 PM Dion Then finally finished up the kickup area. As you c... Jun 29 2020, 01:34 PM Dion After the kick up i returned to the front of long ... Jun 29 2020, 01:40 PM Dion Took the door brace out and thankfully all the mea... Jun 29 2020, 01:43 PM Dion Removed the door catch piece. It was a rusty hunk.... Jun 29 2020, 01:46 PM Dion Making way for a clean piece of metal Jun 29 2020, 01:48 PM  |
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