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> *Project 2.4* • Dion’s endeavor • Six conversion, Rustoration & transformation
Dion
post Sep 9 2016, 10:27 AM
Post #1


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From: Audubon,PA
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Well I've started the process of preparing for
my 2056 GT to 2.4L six "rallye tribute" auto.
Tearing into the interior I discovered some rust mites have been eating for a while.
Doesn't look too extensive but will be probing some more. The exterior left long was
patched a long time ago, albeit incorrectly. This was done by shop
that wasn't fully up to speed on these cars and I was still a novice, well
still am. I'll be doing some exploratory surgery on this left side inside and out. So I'll get this addressed before any engine install takes place. Would like to
have it buttoned up for Hershey 2017. Wish me luck.
"


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Dion   *Project 2.4* • Dion’s endeavor • Six conversion   Sep 9 2016, 10:27 AM
Dion   In addition to adding the new metal, I needed to m...   Jun 29 2020, 01:52 PM
Dion   Trying to line everything up. Talked with @bbrock...   Jun 29 2020, 01:54 PM
Dion   Door jamb positioned and clamped. Welded it in. So...   Jun 29 2020, 01:57 PM
Dion   Seam sealed around air tube. Still need backing pl...   Jun 29 2020, 02:04 PM
TonyA   Are you now welding aluminum cans also ?   Jun 29 2020, 02:07 PM
Dion   Are you now welding aluminum cans also ? Yes, n...   Jun 29 2020, 02:17 PM
BeatNavy   Are you now welding aluminum cans also ? :lol: ...   Jun 29 2020, 03:37 PM
tygaboy   Wow, you have been quite the busy boy! Great p...   Jun 29 2020, 04:45 PM
Dion   @tygaboy Chris, truth be told. As crazy as it sou...   Jun 29 2020, 06:16 PM
Dion   Some updates. Welded on the new sill and triang...   Jul 9 2020, 01:24 PM
Dion   Triangle supports   Jul 9 2020, 01:24 PM
Dion   Moved on to opening up the oil tank bosses. Anyone...   Jul 9 2020, 01:27 PM
Dion   Test fit the tank. All is well.   Jul 9 2020, 01:28 PM
Dion   Welded in the door catch plate.   Jul 9 2020, 01:30 PM
Dion   Door and jamb seem to be good. Rear fender needs s...   Jul 9 2020, 01:33 PM
Dion   Fin :beer3:   Jul 9 2020, 01:33 PM
BeatNavy   Holy cow, Dion. That's a lot of work, and a l...   Jul 9 2020, 02:13 PM
Cairo94507   Wow! That's amazing. You will have the b...   Jul 9 2020, 04:13 PM
Dion   Had some time today and made up those sill triangl...   Jul 13 2020, 09:31 PM
Dion   Then tacked on a base plate.   Jul 13 2020, 09:33 PM
Dion   Positioned and then welded it on.   Jul 13 2020, 09:34 PM
Dion   Right sill support. Now onto the Left rear fender....   Jul 13 2020, 09:39 PM
saigon71   Impressive work Dion! You are on a roll. Can...   Jul 14 2020, 05:24 AM
Dion   Update time. After a nice break at the 914 North...   Aug 5 2020, 07:05 AM
Dion   Chassis black   Aug 5 2020, 07:07 AM
Dion   Chassis black   Aug 5 2020, 07:07 AM
Dion   Brent @bbrock I have to apologize. The small par...   Aug 5 2020, 07:16 AM
Dion   Bad sail   Aug 5 2020, 07:16 AM
Dion   Isaias handy work. The end of the tree is on top o...   Aug 5 2020, 07:18 AM
bbrock   Isaias handy work. The end of the tree is on top ...   Aug 5 2020, 07:54 AM
Dion   Isaias handy work. The end of the tree is on top...   Aug 5 2020, 08:03 AM
TonyA   Isaias handy work. The end of the tree is on top ...   Aug 5 2020, 07:58 AM
Dion   Not the biggest tree, just landed wrong! Be ni...   Aug 5 2020, 07:21 AM
mepstein   Yea. Isaias sucked.   Aug 5 2020, 07:34 AM
Cairo94507   Wow. Incredible you guys. Stay safe. :beer2:   Aug 5 2020, 07:48 AM
Dion   @TonyA , well get down here! :lol:   Aug 5 2020, 08:05 AM
Dion   Time for an update. So I received the Restoration ...   Sep 13 2020, 08:59 PM
Dion   Securing the fender/trunk area   Sep 13 2020, 09:01 PM
Dion   Fender   Sep 13 2020, 09:03 PM
Dion   Fender/Trunk seam   Sep 13 2020, 09:03 PM
Dion   After scuffing the epoxy primer in the trunk, gave...   Sep 13 2020, 09:08 PM
Dion   Trunk   Sep 13 2020, 09:09 PM
Dion   Trunk seam   Sep 13 2020, 09:10 PM
saigon71   Fantastic work Dion! I may contact you the ...   Sep 14 2020, 04:56 AM
BeatNavy   Fantastic work Dion! :agree: Nice job D...   Sep 14 2020, 05:58 AM
TonyA   Looks fantastic but I am sure even better in perso...   Sep 14 2020, 06:41 AM
bbrock   That's a lot of great progress. Looking great...   Sep 14 2020, 07:43 AM
Dion   Had some time recently to throw some colour on the...   Sep 25 2020, 06:07 PM
Dion   Underside   Sep 25 2020, 06:07 PM
Dion   Cockpit ...before   Sep 25 2020, 06:08 PM
Dion   Cockpit ...after   Sep 25 2020, 06:09 PM
Dion   Firewall...before   Sep 25 2020, 06:10 PM
Dion   Firewall... colour   Sep 25 2020, 06:11 PM
Dion   I decided to put the car back together. Make sure ...   Sep 25 2020, 06:14 PM
Dion   2 more of engine bay.   Sep 25 2020, 06:17 PM
Dion   Oil tank area   Sep 25 2020, 06:17 PM
porschetub   Oil tank area Great work Dion ..big milestone e...   Sep 25 2020, 11:19 PM
ndfrigi   yehey almost done! Great work and congratulati...   Sep 25 2020, 07:51 PM
bbrock   Lookin' good dude! Loving the progress. ...   Sep 25 2020, 08:07 PM
PanelBilly   I wish I have put mine altogether before finishing...   Sep 25 2020, 08:15 PM
TonyA   Paint looks great   Sep 25 2020, 08:26 PM
Dion   Thanks so very much fellas. I really do appreciate...   Sep 25 2020, 08:44 PM
Dion   Started assembling the basics back to the chassis....   Oct 4 2020, 08:31 PM
Dion   Mounted regulator   Oct 4 2020, 08:33 PM
Dion   For the engine “hatch” I applied some foam wea...   Oct 4 2020, 08:37 PM
Dion   E-brake handle installed with cables and it’s wa...   Oct 4 2020, 08:41 PM
Dion   E-brake   Oct 4 2020, 08:42 PM
Dion   Lastly for this weekend, a nicely restored heater ...   Oct 4 2020, 08:44 PM
bbrock   Nice work. I'm loving the green brake lines. ...   Oct 4 2020, 10:01 PM
TonyA   Wow I need to get over there and see this in perso...   Oct 5 2020, 05:34 AM
rgolia   Dion - Outstanding work and progress....didn't...   Oct 5 2020, 07:37 AM
Dion   Dion - Outstanding work and progress....didn...   Oct 5 2020, 09:52 AM
Dion   Alright end of month update. Nothing that hasn’t...   Oct 29 2020, 05:26 PM
Dion   Installed a new master cylinder. Followed Ian’s ...   Oct 29 2020, 05:36 PM
Dion   Front suspension went on. Bilstein struts, recondi...   Oct 29 2020, 05:42 PM
Dion   Close-up. You have to love some John Deere colour.   Oct 29 2020, 05:45 PM
Dion   Oil tank. Sourced the proper “plastic” washers...   Oct 29 2020, 05:59 PM
tygaboy   :trophy: It's always a good day when there...   Oct 29 2020, 05:59 PM
Dion   Some tasty bits that will bring this to a halt. S ...   Oct 29 2020, 06:04 PM
Dion   Thanks Chris! :beer2:   Oct 29 2020, 06:05 PM
Dion   As I was losing my mind, because when I first fitt...   Oct 29 2020, 06:21 PM
mepstein   Dion - I’m pretty sure PMB keeps the pins in sto...   Oct 29 2020, 06:44 PM
Dion   Dion - I’m pretty sure PMB keeps the pins in st...   Oct 29 2020, 07:04 PM
bbrock   Dion - I’m pretty sure PMB keeps the pins in st...   Oct 29 2020, 07:36 PM
rgalla9146   Looking good Dion ! Great progress. Wel...   Oct 29 2020, 09:19 PM
Larmo63   There are little caps that go on the outside (whee...   Oct 29 2020, 09:22 PM
Dion   There are little caps that go on the outside (whe...   Dec 21 2020, 06:15 PM
TonyA   Maybe when it stops raining Rgolia Dave and I coul...   Oct 30 2020, 03:55 AM
9146C   That's a very impressive build! :worship...   Oct 30 2020, 01:40 PM
Dion   Time to update. Been busy with my real job and ...   Dec 21 2020, 07:00 PM
Dion   Next up was the gauges and their corresponding wir...   Dec 21 2020, 07:09 PM
Dion   Ahhh the nice leather dash gets its place of honor...   Dec 21 2020, 07:15 PM
Dion   Some German loop carpeting courtesy 914rubber. Cha...   Dec 21 2020, 07:18 PM
Dion   The supervisor joined me one evening, it was a chi...   Dec 21 2020, 07:24 PM
bbrock   The supervisor joined me one evening, it was a ch...   Dec 21 2020, 07:30 PM
Dion   Changed the interior a wee bit. Decided to mount t...   Dec 21 2020, 07:27 PM
Dion   And to wrap up December work, the 1970’s version...   Dec 21 2020, 07:30 PM
mepstein   I was loving it until you got to the clock on the ...   Dec 21 2020, 08:11 PM
Dion   I was loving it until you got to the clock on the...   Dec 21 2020, 08:32 PM
tygaboy   Dion - WOW!! Your car is looking great...   Dec 21 2020, 08:39 PM
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