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> 1973 2.0L Rustoration, Restoration turned OT garage build
Superhawk996
post Dec 21 2018, 04:10 PM
Post #1


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From: Woods of N. Idaho
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I purchased my first 914 back in 1987 (1973 1.7L) and had that car for nearly a decade and I personally put over 100,000 miles on it before it ultimately fell victim to a negligent driver that drove into the back end of it at about 40 mph while the vehicle was stopped at a red light. That rear end crash totaled the vehicle but what is amazing is how well it crumpled (early crush zones!) due to the kink in the frame where the halfshafts are. Everyone walked away unharmed.

I replaced it with a 1991 Miata. Great car in its own right but I've always missed my 914.

Purchased this "replacement" in May 2018 as a known poster child for a complete right side longitudinal rustoration.

This vehicle had been put into storage inside a pole barn around 2004 as far as I can tell.

Vehicle initially purchased in non-running condition:
Engine couldn't be started.
Transmission shift linkage was disconnected
Half shafts and CV's were in pieces, and the wheel stubs were not installed therefore the vehicle couldn't even be rolled without risking having the rear wheel separate from within the bearing.
Fiberglass laid into the floorpan . . . that can't be a good sign.

Vehicle looks great . . . until I got under it.

I spent the better part of the summer putting the items above back together and trying to confirm that it would:
1) Run under its own power
2) Drive though the neighborhood and shift though all gears.

Attached Image

Looks pretty nice eh?

Here is what is lurking underneath once the rockers came off.

Attached Image

and when I started cutting back the rust. Oh my . . . .

Attached Image
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Posts in this topic
Superhawk996   1973 2.0L Rustoration   Dec 21 2018, 04:10 PM
Superhawk996   Well after two rounds of measurement this afternoo...   Apr 19 2020, 05:26 PM
Superhawk996   As usual, tools need fixin' before you can do ...   Apr 25 2020, 03:36 PM
Superhawk996   Finally, not only is the front attached to the rea...   Apr 28 2020, 07:03 AM
bbrock   Certainly not the end of the world, but not reall...   Apr 28 2020, 07:42 AM
Superhawk996   With the bulkhead attached to the long, I turned m...   Apr 28 2020, 07:08 AM
Superhawk996   Hmm. Maybe, but I think the main issue with attem...   Apr 28 2020, 08:11 AM
bbrock   Hmm. Maybe, but I think the main issue with atte...   Apr 28 2020, 08:35 AM
Superhawk996   Parts for the 2.4L six finally came back home from...   Apr 28 2020, 02:30 PM
Superhawk996   Here's a comparison of the bearing web that wa...   Apr 28 2020, 05:36 PM
Superhawk996   Main Bearing Saddle with porosity Before: Afte...   Apr 28 2020, 05:41 PM
Superhawk996   Overall the case was updated with shuffle pins, th...   Apr 28 2020, 05:49 PM
Superhawk996   Heads turned out great. Amazing what a good hot t...   Apr 28 2020, 05:59 PM
Superhawk996   The big waste of time and money in this whole exce...   Apr 28 2020, 06:21 PM
porschetub   The big waste of time and money in this whole exc...   Apr 29 2020, 08:51 PM
mepstein   We would reuse a cooler out of a running engine bu...   Apr 28 2020, 07:17 PM
Superhawk996   Past experience was if a cooler had one leak and...   Apr 29 2020, 05:49 AM
Superhawk996   @porschetub Sorry you had so much trouble too. ...   Apr 30 2020, 06:07 AM
mb911   I can tell you from personal experience the new co...   Apr 30 2020, 06:36 AM
FourBlades   Engine is looking great! That should last a l...   Apr 30 2020, 10:41 AM
Superhawk996   Engine is looking great! That should last a ...   Apr 30 2020, 11:02 AM
mb911   Engine is looking great! That should last a...   Apr 30 2020, 11:29 AM
Superhawk996   I hear you.. I have made amazing progress on my ...   May 3 2020, 12:26 PM
mb911   [quote name='mb911' post='2810186' date='Apr 30 2...   May 3 2020, 04:39 PM
Superhawk996   Thanks for your support.. As you know not gettin...   May 3 2020, 04:52 PM
Superhawk996   As promised, tunnel internals exposed. This d...   May 3 2020, 12:20 PM
mb911   Sounds good..   May 3 2020, 07:02 PM
Superhawk996   Haven't been posting much progess lately but I...   May 25 2020, 04:55 PM
barefoot   Prepped the donor tunnel with Eastwood frame paint...   Jul 24 2020, 06:16 AM
Superhawk996   A general question on clutch tube failures. If ...   Jul 24 2020, 06:51 AM
barefoot   [quote name='barefoot' post='2836624' date='Jul 2...   Jul 24 2020, 05:20 PM
Superhawk996   Since parts came back from Ollie's I've be...   May 25 2020, 05:03 PM
Superhawk996   Next order of business was to meausre the crank wh...   May 25 2020, 05:06 PM
Superhawk996   While waiting on the bore gauge, I decided to moun...   May 25 2020, 05:12 PM
Superhawk996   Since Porsche bearings are sold individually, I...   Jul 22 2020, 04:41 PM
Superhawk996   Not feeling any love from the new bore gauge. Acc...   May 27 2020, 05:35 PM
Superhawk996   Well after an extended period of time away from th...   Jul 5 2020, 09:44 AM
Dion   Glad to see progress on the chassis. Sorry about t...   Jul 23 2020, 09:10 AM
Superhawk996   @barefoot . That is amazing that it was clunking...   Jul 26 2020, 08:16 AM
Superhawk996   Been a little distracted by side jobs. Did a re...   Jul 26 2020, 08:23 AM
Superhawk996   The other distraction was trying to fix an AAR val...   Jul 26 2020, 08:30 AM
Superhawk996   So back to some real work. I had to pull the sh...   Jul 26 2020, 08:39 AM
Superhawk996   :Qarl: Outer bulkhead panel is done. I have th...   Jul 26 2020, 05:17 PM
BeatNavy   That looks really clean and well done. Nice job. ...   Jul 26 2020, 05:48 PM
Superhawk996   Thought I'd be welding in the last portion of ...   Aug 2 2020, 10:45 AM
Superhawk996   :angry: Got up at 4:30am meeting with Asia only t...   Aug 3 2020, 02:39 AM
Superhawk996   This jalopy supposedly was a Florida car. I did f...   Aug 3 2020, 08:03 AM
tygaboy   It's fascinating to me how we each approach th...   Aug 3 2020, 08:07 AM
Superhawk996   It's fascinating to me how we each approach t...   Aug 3 2020, 08:14 AM
Superhawk996   Well in an effort to get all the sand out of the d...   Aug 9 2020, 08:33 AM
bkrantz   Demolition of the pedal box area was entertaini...   Aug 9 2020, 08:43 PM
Superhawk996   The aftermarket bearing vs. Porsche OEM bearing sa...   Aug 9 2020, 08:50 AM
Superhawk996   The aftermarket bearing vs. Porsche OEM bearing s...   Sep 7 2020, 07:55 AM
914forme   What is the goal? From what I see you have had .0...   Aug 9 2020, 10:22 AM
Superhawk996   What is the goal? From what I see you have had ....   Aug 10 2020, 03:52 AM
914forme   Got it, best of luck   Aug 10 2020, 05:05 AM
Superhawk996   Well the time has come to do the part I've bee...   Aug 15 2020, 12:36 PM
Superhawk996   Well I knew this was going to be a PITA and it...   Aug 16 2020, 04:08 PM
Superhawk996   Weeknight project was to get three tachometers ben...   Aug 19 2020, 05:25 AM
bbrock   That's awesome! If you get the Arduino se...   Aug 19 2020, 08:07 AM
Superhawk996   That's awesome! If you get the Arduino s...   Aug 23 2020, 03:18 PM
Root_Werks   I haven't been keeping up on this thread enoug...   Aug 19 2020, 08:53 AM
bkrantz   Nice work on the pedal box area. That's one I...   Aug 19 2020, 09:13 PM
brcacti   "Where the heck did the year go?" The o...   Aug 23 2020, 05:12 PM
Superhawk996   "Where the heck did the year go?" The ...   Aug 23 2020, 07:12 PM
914_7T3   I'll be lucky to have it off the build cart ...   Aug 23 2020, 07:27 PM
Superhawk996   I'll be lucky to have it off the build cart...   Aug 24 2020, 05:54 AM
brcacti   [quote name='brcacti' post='2845312' date='Aug 23...   Aug 24 2020, 12:32 PM
Superhawk996   Well, Labor Day weekend is here. I had big plans ...   Sep 5 2020, 08:06 AM
mb911   Well, Labor Day weekend is here. I had big plans...   Sep 5 2020, 08:12 AM
Superhawk996   Oh man don't go blue.. The same issues.. Lin...   Sep 5 2020, 08:27 AM
mb911   Oh man don't go blue.. The same issues.. Li...   Sep 5 2020, 08:43 AM
bbrock   Oh no! That truly sucks. I'm feeling bet...   Sep 5 2020, 10:58 AM
mb911   Funny thing is miller is owned by ITW and Lincoln ...   Sep 5 2020, 10:59 AM
914_7T3   Progress is good! :lol:   Sep 7 2020, 01:46 PM
Superhawk996   :Qarl: Praise the Lord! Welder is fixed. ...   Sep 12 2020, 04:16 PM
mb911   I am glad that Dan could help.. He bleeds lincoln ...   Sep 12 2020, 04:21 PM
Superhawk996   Quick post. Been super busy and not much time to ...   Sep 17 2020, 10:56 AM
Superhawk996   Closing in on the worst of the pedal box area. It...   Sep 19 2020, 05:15 PM
Superhawk996   Well rather than put the tuna can flap back, I dec...   Sep 21 2020, 06:12 AM
Superhawk996   Finished up the peal box area. What a PITA. Fr...   Oct 12 2020, 10:59 AM
Gint   2 years seems more like twenty minutes any more. ...   Oct 12 2020, 03:59 PM
Superhawk996   November wasn't terribly productive since I wa...   Nov 29 2020, 08:06 PM
Jett   Phil, just read this entire thread and was amazed ...   Nov 29 2020, 10:50 PM
bbrock   Nice work! :beer2: That peddle area is not a ...   Nov 30 2020, 08:58 AM
Superhawk996   Driver side long is finally all prepped. Rust...   Dec 12 2020, 07:26 PM
Superhawk996   The other exciting project for the day was inspect...   Dec 12 2020, 07:30 PM
bbrock   Nice work straightening out those crank clearances...   Dec 13 2020, 10:38 AM
Superhawk996   Rod bearings arrived just in time for the weekend....   Dec 21 2020, 07:49 AM
mb911   Rod bearings arrived just in time for the weekend...   Dec 21 2020, 08:25 AM
Superhawk996   1 tip I will give you is to buy the RSR rocker ...   Dec 21 2020, 08:48 AM
mb911   [quote name='mb911' post='2876894' date='Dec 21 2...   Dec 21 2020, 08:54 AM
Superhawk996   Not intended for track but I'm all about keepi...   Dec 21 2020, 09:23 AM
Superhawk996   In addition to the 2.4L engine work I was also abl...   Dec 21 2020, 09:47 AM
914werke   would you be interested in a complete scabbed tunn...   Dec 21 2020, 11:00 AM
Superhawk996   would you be interested in a complete scabbed tun...   Dec 21 2020, 11:11 AM
mb911   So will this be running this summer?   Dec 22 2020, 11:08 AM
Superhawk996   @mb911 Late summer or early fall with GA000099 2...   Dec 22 2020, 01:14 PM
930cabman   [b]@[url=http://www.914world.com/bbs2/index.php?s...   Dec 24 2020, 08:37 AM
Superhawk996   What started out as a simple plan to build out the...   Dec 27 2020, 07:10 PM
bbrock   Looks like you've had your own trials to handl...   Dec 27 2020, 08:02 PM
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