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> LED Foglight Project
Spoke
post Apr 13 2019, 08:45 AM
Post #1


Jerry
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The design of an early foglight LED board has begun. mepstein sent me a couple of foglight fixtures to use to design the board. 2 main issues are fitment and heat dissipation. If things work out ok the design should be able to be re-laid out for the later square foglight.

The board will have 8 Cree XP-G3 high power surface mount LEDs with 350ma current each. These will burn about 1W of power with a total power dissipation expected to be less than 10W. Hopefully these will be almost as bright as a headlight.

Each LED will have its own focusing lens. The lenses are Carclo 10192 elliptical 20mm lenses. The light pattern for the 10192 lens is shown below.

Attached Image

This is the spectral dispersion for the lens.

Attached Image
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Posts in this topic
Spoke   LED Foglight Project   Apr 13 2019, 08:45 AM
Spoke   Here's the 911 board with the reflector instal...   Jun 11 2019, 07:51 PM
mepstein   Jerry, I wish I sent you better condition fogs. I ...   Jul 17 2019, 06:53 AM
ConeDodger   I’d love to do these but my fogs are actually af...   Jul 17 2019, 12:34 PM
ConeDodger   @Spoke any chance of doing amber?   Jul 17 2019, 12:43 PM
Spoke   [b]@[url=http://www.914world.com/bbs2/index.php?s...   Jul 18 2019, 10:51 AM
Spoke   Finally got around to installing the LED foglights...   Jul 29 2019, 08:54 PM
Spoke   The bezel/lens/reflector assembly is separated by ...   Jul 29 2019, 09:12 PM
Spoke   Here's the board with the alignment ring attac...   Jul 29 2019, 09:17 PM
Spoke   Here is the board mated to the lens. The alignment...   Jul 29 2019, 09:22 PM
Spoke   Now comes the tricky part: getting the spring clip...   Jul 29 2019, 09:28 PM
Spoke   Reinstall the spring clips to both lights and we...   Jul 29 2019, 09:32 PM
Spoke   The driver side 12V wire is kind of a pain since i...   Jul 29 2019, 09:40 PM
Spoke   Time to connect the LEDs and test them. The board ...   Jul 29 2019, 09:45 PM
Spoke   Install the bezel assembly making sure the wires a...   Jul 29 2019, 09:48 PM
Spoke   Repeat the installation on the other side. Support...   Jul 29 2019, 09:53 PM
Spoke   Replace the bumper and the installation is finishe...   Jul 29 2019, 09:54 PM
advman89   ...and after all that.....964 Fog Lamps. You can...   Jul 30 2019, 11:37 AM
Spoke   I'm getting ready to order some boards with up...   Aug 10 2019, 08:48 AM
Spoke   Here's a crude attempt to photoshop a black PC...   Aug 10 2019, 08:52 AM
orthobiz   Great work, great thread. Did I miss an updated pi...   Aug 10 2019, 09:05 AM
Spoke   Great work, great thread. Did I miss an updated p...   Aug 10 2019, 09:35 AM
Spoke   This set is for @mepstein . This set and mine wil...   Aug 10 2019, 09:33 AM
Spoke   I did a lot of experimenting with the light patter...   Sep 23 2019, 05:13 PM
mepstein   Very cool stuff. Driving my rural roads during dea...   Sep 23 2019, 05:24 PM
FlacaProductions   I'm not in the market for these right now but ...   Sep 23 2019, 09:05 PM
drem914   Any progress on a rectangular version for 75-76 an...   Oct 27 2019, 11:54 AM
Spoke   Any progress on a rectangular version for 75-76 a...   Nov 7 2019, 10:37 PM
drem914   Any progress on a rectangular version for 75-76 ...   Nov 8 2019, 12:23 AM
Spoke   Printed a spacer for the later foglights and they ...   Nov 7 2019, 10:57 PM
bahnzai   Hi Jerry, @Spoke I will try a set...I have all y...   Nov 8 2019, 07:45 AM
DRPHIL914   Hey I missed your posting back in sept. About havi...   Nov 8 2019, 07:56 AM
mepstein   I’ll buy one of the intro sets if still availabl...   Nov 8 2019, 08:15 AM
Spoke   I’ll buy one of the intro sets if still availab...   Nov 8 2019, 08:54 AM
mepstein   [quote name='mepstein' post='2760365' date='Nov 8...   Nov 8 2019, 09:53 AM
ClayPerrine   https://i.kym-cdn.com/entries/icons/original/000/0...   Nov 9 2019, 07:30 AM
Tdskip   Very cool thread, love to see fabrication like his...   Nov 9 2019, 08:38 AM
914-300Hemi   Spoke, I would like to to try a set. If they are s...   Nov 9 2019, 09:54 AM
Spoke   @mepstein [b]@[url=http://www.914world.com/bbs2...   Nov 11 2019, 08:55 PM
Spoke   @mepstein [b]@[url=http://www.914world.com/bbs2/...   Nov 11 2019, 09:06 PM
DRPHIL914   [b]@[url=http://www.914world.com/bbs2/index.php?s...   Nov 12 2019, 10:00 AM
DRPHIL914   [b]@[url=http://www.914world.com/bbs2/index.php?...   Nov 22 2019, 10:28 AM
Spoke   [quote name='DRPHIL914' post='2761506' date='Nov ...   Nov 22 2019, 03:51 PM
DRPHIL914   [quote name='DRPHIL914' post='2761506' date='Nov...   Nov 24 2019, 06:54 AM
mepstein   Jerry - Does it matter if the lights are early or ...   Nov 11 2019, 09:16 PM
Spoke   Jerry - Does it matter if the lights are early or...   Nov 11 2019, 09:31 PM
Spoke   And I'm in no rush for the second set so if y...   Nov 11 2019, 09:38 PM
Spoke   @Tbrown4x4 I am in the process of redesigning th...   Nov 11 2019, 09:16 PM
mepstein   I figured you could use those old ones for testing...   Nov 11 2019, 09:41 PM
Tbrown4x4   Those look great. Should make the drive a little s...   Nov 11 2019, 10:12 PM
Spoke   Those look great. Should make the drive a little ...   Nov 11 2019, 10:35 PM
Tbrown4x4   Sounds good!   Nov 12 2019, 07:50 AM
DRPHIL914   Jerry, Pulled my fog light lenses and bezels . I ...   Nov 24 2019, 07:38 PM
Spoke   Jerry, Pulled my fog light lenses and bezels . I...   Nov 24 2019, 08:48 PM
DRPHIL914   [quote name='DRPHIL914' post='2764756' date='Nov ...   Nov 25 2019, 07:50 AM
mepstein   Awesome! Driving at night on my rural roads, t...   Nov 24 2019, 08:51 PM
Spoke   Each kit will include 4 quick disconnect spades to...   Nov 24 2019, 09:09 PM
ClayPerrine   How do I get a couple of sets??????   Nov 25 2019, 07:33 AM
Spoke   How do I get a couple of sets?????? I have some...   Nov 25 2019, 10:04 PM
ClayPerrine   How do I get a couple of sets?????? I have som...   Nov 26 2019, 09:38 AM
Spoke   Received @DRPHIL914 's fog lights today. His...   Nov 27 2019, 07:05 PM
DRPHIL914   Received [b]@[url=http://www.914world.com/bbs2/i...   Nov 27 2019, 07:18 PM
Spoke   Sorry about all that extra work, I didn’t know ...   Nov 29 2019, 06:21 AM
Spoke   The foglights for @DRPHIL914 are ready for shipp...   Nov 30 2019, 06:35 PM
DRPHIL914   Wow those are spectacular!!! Really su...   Nov 30 2019, 07:27 PM
Spoke   I have the V3 foglight boards back from the fab ho...   Dec 2 2019, 09:04 PM
Luke M   I have the V3 foglight boards back from the fab h...   Dec 9 2019, 12:57 PM
Spoke   I have the V3 foglight boards back from the fab ...   Dec 9 2019, 01:05 PM
Luke M   [quote name='Luke M' post='2768555' date='Dec 9 2...   Dec 12 2019, 02:20 PM
mepstein   Wow! Thank you Jerry :beer2:   Dec 3 2019, 10:43 AM
bahnzai   Jerry, Components are packaged and will send out t...   Dec 4 2019, 06:49 AM
DRPHIL914   Package received today! I will install these t...   Dec 4 2019, 09:20 PM
Tbrown4x4   Those look great! I sent mine Monday. You shou...   Dec 5 2019, 03:58 AM
DRPHIL914   This is just the fog lights ... just perfect , now...   Dec 7 2019, 12:48 PM
mepstein   This is just the fog lights ... just perfect , no...   Dec 7 2019, 02:41 PM
DRPHIL914   This is just the fog lights ... just perfect , n...   Dec 7 2019, 02:54 PM
mepstein   [quote name='mepstein' post='2768021' date='Dec 7...   Dec 7 2019, 03:45 PM
mb911   I need to get on these.. I only have 1 fog light s...   Dec 7 2019, 07:40 PM
Spoke   I need to get on these.. I only have 1 fog light ...   Dec 8 2019, 09:14 PM
mb911   @spoke all I have is 1 good enclosure and 2 bezel...   Dec 12 2019, 02:38 PM
bahnzai   Ben, I think I have an extra enclosure for you. I ...   Dec 13 2019, 07:35 AM
mb911   Ben, I think I have an extra enclosure for you. I...   Dec 13 2019, 01:01 PM
Spoke   Danny's @bahnzai foglights are done. Lenses ...   Dec 13 2019, 09:02 PM
Spoke   This is the color of the light through the amber l...   Dec 13 2019, 09:05 PM
Spoke   I burn in each set for at least 1 hour before ship...   Dec 13 2019, 09:09 PM
914forme   @MB911 if you don't have one, I have spare pi...   Dec 13 2019, 09:11 PM
Spoke   Todd's @Tbrown4x4 foglights are done. The le...   Dec 13 2019, 09:27 PM
mepstein   I like the amber lens. :trophy: I wonder how it w...   Dec 13 2019, 09:38 PM
Spoke   I'm assembling the V3 version of the foglight....   Dec 21 2019, 08:41 AM
Spoke   The V3 PCB is also a little bit thicker for more r...   Dec 21 2019, 08:44 AM
Spoke   So making the PCB larger and thicker made it incom...   Dec 21 2019, 08:47 AM
Spoke   This is how the boards will be made with 4 notches...   Dec 21 2019, 08:52 AM
Luke M   This is how the boards will be made with 4 notche...   Dec 21 2019, 10:26 AM
Spoke   Just received @eric9144 's foglights to conv...   Mar 21 2020, 10:42 AM
eric9144   :Qarl:   Mar 21 2020, 11:49 AM
Spoke   @eric9144 's LED foglights are ready to ship....   Mar 28 2020, 04:13 PM
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