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> Differences between amateur and professional wiring?
Tdskip
post Jan 3 2020, 07:12 PM
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OK guys - we have some very talented people here and I'm hoping to bring my wiring skills up a level.

What separates amateur wiring from a pro level? One item that comes to mind - no use of Harbor Freight connectors (which I am guilt of).

What else comes to mind?
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Tom
post Jan 7 2020, 10:43 AM
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Simply put, crimps are better if you don't know what you are doing with solder! This argument will probably go on forever, but my experience says solder is better.

A solder joint is always better electrically and vibration will not be an issue if the harness is routed and supported correctly. Solder weeping up a copper wire is controlled by PROPER soldering techniques. Placing the heat in the right place and using a wire heat sink will prevent solder from creeping up the wire. I was taught to NASA standards in a Naval shipyard and worked to exacting standards on wiring and connectors for nuclear instrumentation on nuclear powered naval ships. I have done a lot of soldering from circuit cards to large power carrying wires. One thing most folks overlook when soldering is cleanliness of the parts to be soldered! Dirty wire and connectors cause bad solder joints. We examined completed solder joints under a microscope for holes due to dirt. If there were holes, solder came off/out and re-cleaned and re-soldered until it passed inspection.
Soldered connections remove the chance of corrosion from interfering with the wire to connector connection. There are other ways to help keep corrosion away from the connector to wire joint such as heat shrink connectors using a PROPER crimping tool and heat gun. One area I worked in had a large drawer full of crimpers, in excess of 50, for different size and application. We had engineering provide the type and size of crimper, wire, and connector to use for each connection type.
I could go on all day with stories of wiring and connectors and how they interact with the end use and environment they are subjected to in engine rooms. Think of heat, humidity, oils, and vibration.
Tom
PS: If you are going to do a lot of soldering, do it in a well ventilated area with a fan blowing gently to move the vapors away from you. The lead in solder can cause problems with your health.
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Tdskip   Differences between amateur and professional wiring?   Jan 3 2020, 07:12 PM
76-914   Solder your crimp fittings to take it to the next ...   Jan 3 2020, 07:26 PM
Superhawk996   Solder your crimp fittings to take it to the next...   Jan 3 2020, 08:06 PM
914forme   Wire should be SAE Type GPT wire at minimum. Use ...   Jan 3 2020, 07:48 PM
bandjoey   http://www.visioneng.com/wp-content/upload...rol.1...   Jan 3 2020, 08:00 PM
ClayPerrine   http://www.visioneng.com/wp-content/upload...rol....   Jan 4 2020, 06:46 PM
porschetub   [quote name='bandjoey' post='2774490' date='Jan 3...   Jan 4 2020, 07:57 PM
Superhawk996   I completely disagree with the comment about not...   Jan 4 2020, 08:59 PM
Tdskip   http://www.visioneng.com/wp-content/upload...rol....   Jan 8 2020, 08:23 AM
bbrock   I'll just add a little to the already excellen...   Jan 3 2020, 08:37 PM
Superhawk996   Here is a list of some of the part numbers I use...   Jan 3 2020, 09:09 PM
Costa05   If you are a bit detail obsessed like me, I found ...   Jan 3 2020, 09:43 PM
barefoot   If you are a bit detail obsessed like me, I found...   Jan 4 2020, 07:29 AM
Costa05   [quote name='Costa05' post='2774519' date='Jan 3 ...   Jan 4 2020, 08:58 PM
AZBanks   Great wiring write-up. https://www.rbracing-rsr.c...   Jan 4 2020, 01:48 AM
Superhawk996   Great wiring write-up. https://www.rbracing-rsr....   Jan 4 2020, 04:38 AM
gereed75   That is a really good guide! The Home built a...   Jan 4 2020, 04:27 AM
falcor75   Dont use any kind of tape to wrap your harness wit...   Jan 4 2020, 07:44 AM
Tdskip   I thought this would be a useful topic, thanks for...   Jan 4 2020, 09:28 AM
gereed75   My recommendations from https://www.steinair.com/p...   Jan 4 2020, 09:45 AM
bbrock   I've been really happy with this budget crimpi...   Jan 4 2020, 10:27 AM
ClayPerrine   Having been professionally trained on alll methods...   Jan 5 2020, 06:33 AM
Tjmrfe   Having been professionally trained on alll method...   Jan 5 2020, 08:34 AM
Superhawk996   Having been professionally trained on alll method...   Jan 5 2020, 11:35 AM
gereed75   I think You are both right. For our purposes, wel...   Jan 5 2020, 08:47 AM
914forme   @ClayPerrine Clay you are 100% correct, but an am...   Jan 5 2020, 08:54 AM
gereed75   Stephen, pretty much what I was trying to say. I ...   Jan 5 2020, 10:03 AM
gereed75   The thought of service loops got me thinking furth...   Jan 5 2020, 10:41 AM
Tom   Simply put, crimps are better if you don't kno...   Jan 7 2020, 10:43 AM
bandjoey   You all missed the most effective wire connection....   Jan 7 2020, 11:06 AM
dr914@autoatlanta.com   original colored wires and sized correctly, solder...   Jan 7 2020, 11:08 AM
johnhora   Thanks to all who have contributed their informati...   Jan 8 2020, 09:45 AM
johnorm   Whether you solder or crimp don't scrimp on th...   Jan 8 2020, 06:39 PM
Tdskip   Yeee haaa. HOLY COW these are nice to use. Thanks...   Jan 9 2020, 11:32 AM
jd74914   HOLY COW these are nice to use. Thanks for the en...   Jan 9 2020, 12:46 PM
IronHillRestorations   I use black PVC jacketing on my engine harnesses, ...   Jan 9 2020, 11:53 AM
bbrock   and too heavy of a gauge will make the wire bundl...   Jan 9 2020, 03:45 PM
Al Meredith   We Probably don't need one more 2 cents but, I...   Jan 9 2020, 03:14 PM
Larmo63   Hold my beer.........   Jan 9 2020, 09:01 PM
ClayPerrine   Hold my beer......... http://www.914world.com/bb...   Jan 10 2020, 08:50 AM
Tdskip   [quote name='Larmo63' post='2776095' date='Jan 9 ...   Jan 10 2020, 09:20 AM
gereed75   Don’t start with the substandard examples - I ju...   Jan 10 2020, 08:02 AM
mlindner   Professional.....Perry Kiehl. Engine harness is a ...   Jan 10 2020, 02:09 PM
TravisNeff   Now that you have some good racheting tools and di...   Jan 10 2020, 02:56 PM
Superhawk996   There are also types of connectors that not only...   Jan 11 2020, 08:07 AM
bbrock   I will also point out that the crimpers the OP pos...   Jan 11 2020, 10:24 AM
Tdskip   I will also point out that the crimpers the OP po...   Jan 11 2020, 12:19 PM


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