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> Whats the critera for a rebuildable 3 port pump?, Insidea Bosch 3-port Bosch FI Fuel Pump D580463009
Superhawk996
post Mar 1 2020, 06:49 PM
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I have a 3 port Bosch FI pump D580463009 that came to me along with some other FI parts I purchased long ago. It had clearly been molested previously.

I decided to power it up. Yup, motor runs.

I decided to see if it would actually pump some alcohol since I didn't want to risk gasoline. Good thing . . . it leaks like a sieve.

Having nothing to lose, I decided to disassemble it. There was massive leakage out of the motor housing and the large O-ring that goes between the pump rotor base and the DC electric motor housing was clearly torn and rolled when I disassembed it and this is where the bulk of the leakage was coming from.

I'm wondering if someone can advise on what the criteria is for a core / rebuildable part since these clearly aren't cheap to rebuild nor are they easy to come by.

@914sixer
@dr914@autoatlanta.com

Here are some pictures for those curious about the intertnals of a 3 port rotor pump.

Rotor inlet & outlet housing:
Attached Image

Pump rotor and vanes:
Attached Image

Attached Image

The motor rotor, windings, and brushes:

Attached Image

And finally the inside of the motor housing / stator permanent magnets

Attached Image

Attached Image
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Posts in this topic
Superhawk996   Whats the critera for a rebuildable 3 port pump?   Mar 1 2020, 06:49 PM
stownsen914   I rebuilt a Bosch fuel pump from a Mercedes a few ...   Mar 1 2020, 06:57 PM
914Sixer   I have never attempted to build one. I just send ...   Mar 1 2020, 07:16 PM
Morph914   I have never attempted to build one. I just send...   Mar 1 2020, 08:26 PM
DennisO   There was someone on pelican selling the o-Ring Ki...   Mar 1 2020, 09:18 PM
Superhawk996   [quote name='914Sixer' post='2790648' date='Mar 1...   Mar 2 2020, 06:04 AM
914Sixer   I just plug the pump up to 12V and see if it runs ...   Mar 2 2020, 07:31 AM
Bmw635   I am disassembling this same 3 port pump from my r...   Mar 3 2020, 05:42 PM
Superhawk996   I am disassembling this same 3 port pump from my ...   Mar 3 2020, 06:16 PM
dr914@autoatlanta.com   if the guts are not rusted to hell and the housing...   Mar 3 2020, 06:00 PM
Superhawk996   if the guts are not rusted to hell and the housin...   Mar 3 2020, 07:15 PM
Bmw635   Can I put the pump back to fire up just to see if ...   Mar 3 2020, 06:09 PM
Bmw635   Thanks for the fast response. I'll put RTV on...   Mar 3 2020, 06:35 PM
Superhawk996   I'll put RTV onto the Oring of the body for...   Mar 3 2020, 06:40 PM
Bmw635   @Superhawk996 , understood. Using gas resistant r...   Mar 3 2020, 11:13 PM
Mikey914   We had started working on a rebuild kit. Found tha...   Mar 4 2020, 12:49 AM
Superhawk996   We had started working on a rebuild kit. Found th...   Mar 4 2020, 05:46 AM
Mikey914   Yes, we experimented with stock O rings as the ori...   Mar 4 2020, 11:36 AM


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