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> Restoring an old conversion, Finally back to work
914e
post Mar 17 2020, 02:31 AM
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When the kids turned 14 my son and daughter for some reason decided they needed to build a car. I still suspect somehow my brothers stuck this idea in their heads. After months of failing to get them to drop the idea. I was able to convince them the $500 muscle cars that I grew up with are long gone. So I convinced them a bug was a perfect first car. Cheap and easy to get parts for. They found a 74 super with a blown engine for about $700. The owner claimed it was daily driver till the engine blew. The body looked pretty solid.

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My plan was to have them rebuild the engine, do the body work, and get it back on the road. We dissembled it and started on the body work. After a few months we had a machine shop examine the engine parts, it was in worse shape then I expected but workable. Meanwhile my daughter started suggesting we should make it electric. Looking at the motor and controller cost it seemed to be in the range of the engine rebuild, then I looked up the batteries.... No way batteries are 20K. They sanded and soda blasted for months. Found some rust areas, being in Arizona a quarter size rust area is a disaster. After looking at what everyone in the world considers rust, I got over it and bought a welder.

My daughter kept on me about making it electric, after I figured out the smart way was to use batteries from a wreaked car for pennies on the dollar, I agreed. Of course teenagers can't finish the body work in April when it is below 90F. They wait August weeks before school to try to finish when it is still110F. Anyway after many days of painting at 4 am we finish.

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Back in the 90's and 2000's the local utility sponsored electric car races. Often a 914 was converted to electric and raced. As we built the bug I ran across a few of the old 914 conversions.
After the bug was on the road, I enjoyed driving it so much I started looking for making something of my own. I started looking a Ghia's, Buses, 911's and then one day a 914 pops up on Craigslist.

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Old DC motor, converted by a high school or college 20 years ago. Even had a battery module. The body looked good, the price cheap.
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Posts in this topic
914e   Restoring an old conversion   Mar 17 2020, 02:31 AM
Tbrown4x4   Go on. BTW, The bug looks great!   Mar 17 2020, 02:36 AM
Porschef   :beer3: :popcorn:   Mar 17 2020, 04:28 AM
Root_Werks   Got a ride in an EV Bug once. It was an early 70...   Mar 17 2020, 09:32 AM
914e   Got a ride in an EV Bug once. It was an early 70...   Mar 17 2020, 10:12 AM
914e   Since a rare rain in Phoenix is keeping me from wo...   Mar 18 2020, 11:45 PM
Tbrown4x4   Nepal is a little more unusual. One of our local g...   Mar 19 2020, 02:56 AM
911GT2   Cool build! :shades2: Both of them! Goo...   Mar 19 2020, 04:16 AM
mbseto   This will be cool to watch. Always thought the 91...   Mar 19 2020, 07:50 AM
JOEPROPER   I sold a Nepal Orange car and bought a Signal Oran...   Mar 19 2020, 08:19 AM
914e   I sold a Nepal Orange car and bought a Signal Ora...   Mar 19 2020, 09:18 AM
914e   Both front corners had bumped into something. So I...   Mar 23 2020, 01:23 AM
914e   Starting to look like car again with the bumpers, ...   Mar 23 2020, 01:31 AM
914e   Double post   Apr 27 2020, 11:39 PM
914e   Progress has slowed to a crawl with the pandemic. ...   Apr 27 2020, 11:42 PM
914e   double post   Apr 27 2020, 11:43 PM
rjames   Love that your kids are into it. You made quick w...   Apr 28 2020, 09:47 AM
Root_Werks   Wow, you got that painted and looking like a mill...   Apr 28 2020, 12:00 PM
nditiz1   I was thinking of converting the silver beetle in ...   Apr 28 2020, 01:26 PM
914e   I was thinking of converting the silver beetle in...   Apr 28 2020, 02:54 PM
914e   My poor car's wiring harness has been butchere...   May 12 2020, 12:43 AM
914e   After my daughter rebuilt the CV joints she was to...   May 24 2020, 01:31 AM
914e   After over 5 months of brutal summer I have finall...   Oct 12 2020, 09:45 PM
914e   It only took me 18 months to post the next day. T...   Jul 5 2022, 01:41 AM
914e   I decided to drill a bunch of holes in the car. ...   Jul 14 2022, 11:44 PM
Root_Werks   I feel your pain what you have to clean up wiring ...   Jul 15 2022, 09:35 AM
914e   I feel your pain what you have to clean up wiring...   Jul 19 2022, 10:55 PM
914e   After welding in the sway-bar mounts, I install re...   Aug 30 2022, 11:53 PM
seanpaulmc   After welding in the sway-bar mounts, I install r...   Aug 31 2022, 05:51 AM
914e   Nice! VTO wheels? Size? Tire size? Full vi...   Aug 31 2022, 11:39 PM
seanpaulmc   Thanks! Love it!! [quote name='sea...   Sep 1 2022, 06:27 AM
TRS63   Love the wheels and really clean job :first: Ant...   Sep 2 2022, 01:23 PM
914e   I'm still way behind on posts. I was having is...   Sep 2 2022, 09:45 PM
914e   A side by side of the old DC motor and the new AC ...   Sep 2 2022, 09:49 PM
914e   Then I needed to fabricate the mounting plate the ...   Sep 2 2022, 09:58 PM
914e   Of course the car had to be throughly inspected. ...   Sep 2 2022, 10:07 PM
914e   My son designed and printed a cable loom to dress ...   Sep 2 2022, 10:17 PM
914e   The battery box required some arts and crafts or C...   Sep 2 2022, 10:29 PM


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