 Rebuilding intake of a 2.0 D-Jet, PCV or no PCV? |
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| sofi2t81 |
  Apr 7 2020, 06:40 AM
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#1
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Member  Group: Members Posts: 85 Joined: 6-December 10 From: Meine, Germany Member No.: 12,458 Region Association: Germany  |
Hi there,
After having problems with the emission test all the years here in Germany (high CO) I started to fix the D-Jet with rebuilding the intake system to sort out the leaks. While disassembling the thing I found some creative solutions from the PO. (IMG:style_emoticons/default/barf.gif) The seal from the throttle to the plenum missed a piece but was „sealed“ with some gunk („Bärenscheisse“ you may have the right english word too). Seal between runners to cylinder head had the same black paste in a crack. Thermo switch wire was broken and drilled together with a little tape under the plenum. I replaced most of the Vacuum hoses some years ago. Sadly not the crankcase vent. The PCV valve was connected to the plenum but there was u T connection to the charcoal canister wich wasn’t easy to see. The PO then blocked the T side to the plenum with glue. So no crankcase vent... (IMG:style_emoticons/default/WTF.gif) Oil separator gasket was glued in as well And finally three screws of the crankcase split were loose...with one nut missing (IMG:style_emoticons/default/headbang.gif) And some minor things... What I did so far. I cleaned all the parts, removed all the gaskets, glue and rust. Painted everything. Now the question. Should I reconnect the PCV or not? The valve operates when I apply some vacuum. How is idle stability with the PCV? Thanks for help Stay save, stay home, stay healthy Peter |
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| Bleyseng |
Apr 7 2020, 07:41 AM
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#2
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Aircooled Baby! Group: Members Posts: 13,034 Joined: 27-December 02 From: Seattle, Washington (for now) Member No.: 24 Region Association: Pacific Northwest |
Hook up the PCV as it also relieves the crankcase pressure so the engine doesn't have pressure inside the case causing leaks. Doesn't affect the idle at all if all the hoses are good and no vacuum leaks.
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| BeatNavy |
Apr 7 2020, 07:58 AM
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#3
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Certified Professional Scapegoat Group: Members Posts: 2,924 Joined: 26-February 14 From: Easton, MD Member No.: 17,042 Region Association: MidAtlantic Region 
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QUOTE(Bleyseng @ Apr 7 2020, 09:41 AM)  Hook up the PCV as it also relieves the crankcase pressure so the engine doesn't have pressure inside the case causing leaks. Doesn't affect the idle at all if all the hoses are good and no vacuum leaks. (IMG:style_emoticons/default/agree.gif) Not sure what the "baeren" part of the word is, but I recognize the "sheisse" on the second half (IMG:style_emoticons/default/smile.gif) (How do I get an umlaut on my keyboard....?) |
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| Bleyseng |
Apr 7 2020, 10:00 AM
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#4
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Aircooled Baby! Group: Members Posts: 13,034 Joined: 27-December 02 From: Seattle, Washington (for now) Member No.: 24 Region Association: Pacific Northwest |
ö like this? Hold the key down for a few seconds and select it
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| GregAmy |
Apr 7 2020, 10:41 AM
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#5
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Advanced Member Group: Members Posts: 2,267 Joined: 22-February 13 From: Middletown CT Member No.: 15,565 Region Association: North East States
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(IMG:style_emoticons/default/av-943.gif) @ "bear shit"...
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| BeatNavy |
Apr 7 2020, 11:05 AM
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#6
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Certified Professional Scapegoat Group: Members Posts: 2,924 Joined: 26-February 14 From: Easton, MD Member No.: 17,042 Region Association: MidAtlantic Region
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QUOTE(GregAmy @ Apr 7 2020, 12:41 PM) Wait, I thought that was supposed to only be in the woods (IMG:style_emoticons/default/blink.gif) Ah, yes, I can now get umlaut, at least on my iPhone. Ö (IMG:style_emoticons/default/smile.gif) |
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| Bleyseng |
Apr 7 2020, 12:09 PM
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#7
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Aircooled Baby! Group: Members Posts: 13,034 Joined: 27-December 02 From: Seattle, Washington (for now) Member No.: 24 Region Association: Pacific Northwest |
Bear shit is what we always called that roof leak black stuff that if it got on your hands it was there for a week. Sticky, water resistant black paste.....
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| sofi2t81 |
Apr 7 2020, 02:18 PM
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#8
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Member Group: Members Posts: 85 Joined: 6-December 10 From: Meine, Germany Member No.: 12,458 Region Association: Germany |
Jupp, thats it. Exactly that.
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