Felt Washer!, Put the clutch back together and had this left over! |
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Felt Washer!, Put the clutch back together and had this left over! |
ctc911ctc |
Aug 17 2020, 02:47 PM
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#1
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Senior Member Group: Members Posts: 893 Joined: 9-June 18 From: boston Member No.: 22,206 Region Association: North East States |
'74 2.0 Stock
When I took apart the clutch assembly, everything looked great, flywheel, clutch, etc. However, I decided to replace all of the things that can go wrong. (IMG:style_emoticons/default/biggrin.gif) I replaced the clutch, presure plate, crush plate, Clutch-fork-pivot-cup, thrust bearing and guides, and had the Flywheel looked at by a machine shop. Ordered all of the parts necessary to do the job including the felt washer. (IMG:style_emoticons/default/beer3.gif) Did the job and then stood back to admire my work (IMG:style_emoticons/default/beerchug.gif) AND - there was the felt washer. To be clear, I did not find one on the way in and kind-of forgot about it. Soooooooooo, i read up on the dangers of not having this tidbit and over on the Bird Board there were notes on this, mostly stating that this is a lubricant reservoir of the needle bearing in the flywheel. (IMG:style_emoticons/default/confused24.gif) Questions: Can I reuse the crush plate? Flywheel mounting bolts - can they be reused??? I read that they may be one-time use bolts! Where EXACTLY does the felt washer go? I read that some people countersink the needle bearing in the flywheel so the washer will fit in the recess. What they do not say is WHICH SIDE does the felt washer get installed? Clutch or Engine? Last, I did not change the Flywheel nor change the spacers and I noticed once the Flywheel was bolted back on there was NO Axial play in the crankshaft where I have read there should be a few mil or play....... (IMG:style_emoticons/default/confused24.gif) |
JeffBowlsby |
Aug 17 2020, 03:54 PM
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#2
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914 Wiring Harnesses Group: Members Posts: 8,526 Joined: 7-January 03 From: San Ramon CA Member No.: 104 Region Association: None |
#21
You need to pull the tranny and flywheel and install this washer my friend. It contains the grease in the needle bearing from getting to your clutch disk, which if it becomes contaminated with grease, will no worky no mo. Attached image(s) |
rhodyguy |
Aug 17 2020, 04:48 PM
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#3
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Chimp Sanctuary NW. Check it out. Group: Members Posts: 22,085 Joined: 2-March 03 From: Orion's Bell. The BELL! Member No.: 378 Region Association: Galt's Gulch |
Clutch bearing depth in the FW is addressed on P71 of your Haynes.
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Ansbacher |
Aug 17 2020, 05:17 PM
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#4
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Senior Member Group: Members Posts: 689 Joined: 4-July 14 From: Tampa Bay, Florida Member No.: 17,589 |
I looked at Diagram 4.7 on Page 71 of the Haynes manual. I can't make heads or tails of what it is describing. It says "a = 0.126 in (3.2 mm) but what is it referencing ? The drawing is ambiguous, at least to me.
Need to know, as I am in the middle of this same job as the OP. Ansbacher |
ctc911ctc |
Aug 17 2020, 06:38 PM
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#5
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Senior Member Group: Members Posts: 893 Joined: 9-June 18 From: boston Member No.: 22,206 Region Association: North East States |
Same here, I believe it is on the clutch side. I will take off the crush plate and recess the bearing approximately 3.2 MM (the three is hard, the point two is hysterical).......guess I could build a jig to set the bearing at that depth. I will post results..... I looked at Diagram 4.7 on Page 71 of the Haynes manual. I can't make heads or tails of what it is describing. It says "a = 0.126 in (3.2 mm) but what is it referencing? The drawing is ambiguous, at least to me. Need to know, as I am in the middle of this same job as the OP. Ansbacher |
ctc911ctc |
Aug 17 2020, 06:59 PM
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#6
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Senior Member Group: Members Posts: 893 Joined: 9-June 18 From: boston Member No.: 22,206 Region Association: North East States |
I read through the Haynes manual, also reviewed this How TO on the Bird..
https://www.pelicanparts.com/techarticles/9...ch_replace3.htm Look - good picture of the felt washer location. Seems that this instruction has the bearing flush. I will pound it another 3.2 (I have a very large drift, will set a marker line at 3.2 and tap until we are there. As to the bolts and crush plate - any religious issues with re-use? |
Ansbacher |
Aug 17 2020, 07:47 PM
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#7
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Senior Member Group: Members Posts: 689 Joined: 4-July 14 From: Tampa Bay, Florida Member No.: 17,589 |
I believe the consensus is that the crush plate and the flywheel bolts are one time use only. You can measure endplay with the old stuff, but final assembly should be with a new plate and bolts. I bought new ones for my job.
Ansbacher |
iankarr |
Aug 17 2020, 08:03 PM
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#8
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The wrencher formerly known as Cuddy_K Group: Members Posts: 2,480 Joined: 22-May 15 From: Heber City, UT Member No.: 18,749 Region Association: Intermountain Region |
(IMG:style_emoticons/default/agree.gif)
You've gotten great advice from the brain trust. Here's a link to my clutch replacement video if you want to see the felt washer installation. Cue to 13:55 https://youtu.be/o1sDHWxTOxk |
rhodyguy |
Aug 18 2020, 06:47 AM
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#9
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Chimp Sanctuary NW. Check it out. Group: Members Posts: 22,085 Joined: 2-March 03 From: Orion's Bell. The BELL! Member No.: 378 Region Association: Galt's Gulch |
Fig 4.7. (IMG:style_emoticons/default/dry.gif) (IMG:style_emoticons/default/rolleyes.gif) the technical drawing. Not a picture.
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jcd914 |
Aug 18 2020, 09:24 AM
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#10
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Advanced Member Group: Members Posts: 2,081 Joined: 7-February 08 From: Sacramento, CA Member No.: 8,684 Region Association: Northern California |
Flywheel bolts are reusable.
Crush plate is single use. Jim |
brant |
Aug 18 2020, 09:29 AM
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#11
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914 Wizard Group: Members Posts: 11,632 Joined: 30-December 02 From: Colorado Member No.: 47 Region Association: Rocky Mountains |
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