 Auxiliary Air valve wiring tricks? |
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| Robson51 |
 Oct 10 2020, 10:20 PM
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#1
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Member  Group: Members Posts: 88 Joined: 18-November 19 From: seattle Member No.: 23,654 Region Association: Pacific Northwest  |
I’ve read the posts about opening up the Auxiliary Air unit, and I have one that I’ve opened for a 2.0 D-Jet.
My problem is the wIre. Mine is broken off, way up inside the casting. Is there a way to reattach it? Any tips on what to do or not do? |
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| Superhawk996 |
Oct 11 2020, 08:01 AM
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#2
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914 Guru Group: Members Posts: 7,025 Joined: 25-August 18 From: Woods of N. Idaho Member No.: 22,428 Region Association: Galt's Gulch 
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QUOTE(Robson51 @ Oct 11 2020, 12:20 AM)  I’ve read the posts about opening up the Auxiliary Air unit, and I have one that I’ve opened for a 2.0 D-Jet. My problem is the wIre. Mine is broken off, way up inside the casting. Is there a way to reattach it? Any tips on what to do or not do? I had an AAR with intermittent short and tried to peel back the portion of the steel ferrule that covers the wire when it exits the main body. I did this using a lathe and I still failed to get an acceptable fix that I would trust. I eventually disassembled the whole thing just to see what was inside. Not very promising to fix if it broke off up inside that ferrule.  Mabye someone else has good advice for us. AA has "rebuilt" units but pricey at $285+200 for core. Here was someone that succeeded. http://www.914world.com/bbs2/index.php?sho...c=70865&hl= |
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| Robson51 |
Oct 11 2020, 09:42 AM
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#3
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Member Group: Members Posts: 88 Joined: 18-November 19 From: seattle Member No.: 23,654 Region Association: Pacific Northwest |
QUOTE(Superhawk996 @ Oct 11 2020, 07:01 AM) QUOTE(Robson51 @ Oct 11 2020, 12:20 AM) I’ve read the posts about opening up the Auxiliary Air unit, and I have one that I’ve opened for a 2.0 D-Jet. My problem is the wIre. Mine is broken off, way up inside the casting. Is there a way to reattach it? Any tips on what to do or not do? I had an AAR with intermittent short and tried to peel back the portion of the steel ferrule that covers the wire when it exits the main body. I did this using a lathe and I still failed to get an acceptable fix that I would trust. I eventually disassembled the whole thing just to see what was inside. Not very promising to fix if it broke off up inside that ferrule. Mabye someone else has good advice for us. AA has "rebuilt" units but pricey at $285+200 for core. Here was someone that succeeded. http://www.914world.com/bbs2/index.php?sho...c=70865&hl= Thanks for the link. I was hesitant to drill out the rivets without knowing what I was getting into. On another note, does anyone else find the Search function lacking? I don’t have much luck finding what I’m looking for. |
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| Superhawk996 |
Oct 11 2020, 10:58 AM
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#4
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914 Guru Group: Members Posts: 7,025 Joined: 25-August 18 From: Woods of N. Idaho Member No.: 22,428 Region Association: Galt's Gulch
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Use google
Site: 914world.com and then whatever you want to search |
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