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> over-pressurized case
Joe Ricard
post Jul 14 2005, 10:34 AM
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QUOTE (Mueller @ Jul 14 2005, 08:01 AM)
better get out your tool box, a few more weeks and you'll be installing a new engine (IMG:http://www.914world.com/bbs2/html/emoticons/wacko.gif)

He's got to come get it 1st. Won't be long now ..... In this order. High oil level results in high oil pressure which leads to blowing out seals at crank or cooler. Maybe even the case plugs behind the flywheel. All of a sudden the green light goes on as a result of no oil pressure. Hence you now need my motor REAL BAD.

Nobody but me puts a wrench on my car. Some people I don't even open the engine lid to look inside.
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Allan
post Jul 14 2005, 10:36 AM
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Does this have anything to do with "How do I change oil cooler seals"?
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bd1308
post Jul 14 2005, 10:37 AM
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QUOTE (mudfoot76 @ Jul 14 2005, 10:34 AM)
QUOTE (bd1308 @ Jul 14 2005, 11:31 AM)
less than half inch

Do you have a working oil pressure gauge?

How are you measuring case pressure?

I routinely run with oil level about 1/2 qt high, esp for HPDE events. High speed corners a'plenty at Putnam Park. I've not had a starvation issue, nor an overpressure issue on the new engine...

i'm not measuring....it's pretty obvious. Joe the guy with the truck i will talk to today.
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Mueller
post Jul 14 2005, 10:37 AM
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FYI,

real race engines will have vac. pumps installed to minimize the crankcase pressure, some work so well that you could have a 1" hole in the side of the case and not lose oil while the motor was running....

bottom line, do you have a vent hose to atmosphere for the crankcase?


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bd1308
post Jul 14 2005, 10:38 AM
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QUOTE (Headrage @ Jul 14 2005, 10:36 AM)
Does this have anything to do with "How do I change oil cooler seals"?

nope...wasnt it. twas the pressure switch.
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bondo
post Jul 14 2005, 10:43 AM
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QUOTE (Joe Ricard @ Jul 14 2005, 09:34 AM)
QUOTE (Mueller @ Jul 14 2005, 08:01 AM)
better get out your tool box, a few more weeks and you'll be installing a new engine  :wacko:

He's got to come get it 1st. Won't be long now ..... In this order. High oil level results in high oil pressure which leads to blowing out seals at crank or cooler. Maybe even the case plugs behind the flywheel. All of a sudden the green light goes on as a result of no oil pressure. Hence you now need my motor REAL BAD.

Nobody but me puts a wrench on my car. Some people I don't even open the engine lid to look inside.

I beg to differ. Oil level is unrelated to oil pressure. Oil pressure is regulated by the spring and piston arrangement in the case. The crankcase is simply a reservoir to pump oil from. It can be as high as you like as long as it doesn't hit moving parts. Once it does it becomes a low oil pressure problem. Crankcase pressure is regulated by blowby and venting. I think it's time for a leakdown test. Oil level is clearly not the problem here.
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bd1308
post Jul 14 2005, 10:44 AM
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QUOTE (Mueller @ Jul 14 2005, 10:37 AM)
FYI,

real race engines will have vac. pumps installed to minimize the crankcase pressure, some work so well that you could have a 1" hole in the side of the case and not lose oil while the motor was running....

bottom line, do you have a vent hose to atmosphere for the crankcase?

right now i made a hose system to vent both heads and the PCV to the fitting to the carb with a T fitting. seemed to work fine when the pressure switch was pouring oil all over the place....


but now taht i have the switch fixed other problems are creeping up. ran liek a charm until i stopped to get oil.
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bd1308
post Jul 14 2005, 10:45 AM
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i really hate venting to atmosphere.....

motor honey wont fix the prob for now....
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Mueller
post Jul 14 2005, 10:53 AM
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QUOTE (bd1308 @ Jul 14 2005, 09:45 AM)
i really hate venting to atmosphere.....

motor honey wont fix the prob for now....

is the air from the crankcase going into the intake before or after the carb??

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bd1308
post Jul 14 2005, 11:02 AM
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QUOTE (Mueller @ Jul 14 2005, 10:53 AM)
QUOTE (bd1308 @ Jul 14 2005, 09:45 AM)
i really hate venting to atmosphere.....

motor honey wont fix the prob for now....

is the air from the crankcase going into the intake before or after the carb??

before..... i dont know how to make it after.....but i figure there is more vac that way
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gklinger
post Jul 14 2005, 11:17 AM
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IIRC the head vents are *intake* for fresh air into the crankcase, not *exhaust*. The PCV valve is the crankcase exhaust. (IMG:http://www.914world.com/bbs2/html/emoticons/confused24.gif)
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Joe Ricard
post Jul 14 2005, 11:25 AM
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QUOTE (bondo @ Jul 14 2005, 08:43 AM)
QUOTE (Joe Ricard @ Jul 14 2005, 09:34 AM)
QUOTE (Mueller @ Jul 14 2005, 08:01 AM)
better get out your tool box, a few more weeks and you'll be installing a new engine  :wacko:

He's got to come get it 1st. Won't be long now ..... In this order. High oil level results in high oil pressure which leads to blowing out seals at crank or cooler. Maybe even the case plugs behind the flywheel. All of a sudden the green light goes on as a result of no oil pressure. Hence you now need my motor REAL BAD.

Nobody but me puts a wrench on my car. Some people I don't even open the engine lid to look inside.

I beg to differ. Oil level is unrelated to oil pressure. Oil pressure is regulated by the spring and piston arrangement in the case. The crankcase is simply a reservoir to pump oil from. It can be as high as you like as long as it doesn't hit moving parts. Once it does it becomes a low oil pressure problem. Crankcase pressure is regulated by blowby and venting. I think it's time for a leakdown test. Oil level is clearly not the problem here.

Sorry I don't know what I was thinking. Maybe I don't know shit about effects of high oil level because I never experienced it. (IMG:http://www.914world.com/bbs2/html/emoticons/wink.gif)

Yea yea that's it. (IMG:http://www.914world.com/bbs2/html/emoticons/rolleyes.gif)
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Rouser
post Jul 14 2005, 04:09 PM
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QUOTE (bd1308 @ Jul 14 2005, 12:44 PM)
right now i made a hose system to vent both heads and the PCV to the fitting to the carb with a T fitting. seemed to work fine when the pressure switch was pouring oil all over the place....

but now taht i have the switch fixed other problems are creeping up. ran liek a charm until i stopped to get oil.

Lose the PCV valve; it's not doing anything but constipating the crankcase. You're not set up (anymore) to utilize a PCV valve, and if you're not running a breather box arrangement, than THAT'S your problem. I'm sure your VW "mechanic" knew that, right?

One hose to each head vent tube, and one hose to the aforementioned "REMOVED" PCV port (for oil drain back). Do NOT use the plastic-crap hose you receive with the unit; it's garbage and it cracks IMMEDIATELY. The box internally vents to atmosphere (ahh, shucks), which means you'll have a trail of enviro-nazis chasing you around town. The price you pay for going to carbs.

And you thought carbs could fix anything.
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74914LE
post Jul 14 2005, 05:38 PM
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The topic caught my attention, because I once had the same issue.

Oil was blowing out of the crankcase, very much like you are describing. I tried
everything to solve the problem. Breathers, checking pressure, and then the
loud tapping started. It turned out that the #3 Exhaust Valve Guide had come
loose. The Exhaust Valve was not seating properly, which caused the case to
get pressure back through the push rod tubes, is the theory I came up with.
You can check this by looking at the Valve Adjustment screws, as they will get
hammered as the exhaust valve moves more freely in the guide. Eventually,
the Valve Seat area will start to loose some aluminum, which will show up as a
nice silver paste. When I pulled the head, the valve could be moved around in
the new larger seat that the excess play had caused. Fixed the problem by
replacing the head. My issue was with a 1.7lt. head, but it should not matter.
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bd1308
post Jul 14 2005, 06:00 PM
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enviro-nazis?? they dont exist anymore in KY...
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Rouser
post Jul 14 2005, 06:11 PM
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QUOTE (bd1308 @ Jul 14 2005, 08:00 PM)
enviro-nazis?? they dont exist anymore in KY...

Unless your state lit a bonfire and can show me the charred remains, they're breediing in every college campus across the country. Some are easier to deal with than others.
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bd1308
post Jul 14 2005, 06:15 PM
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what are you on? no emissions testing=no enviro-nazis

you should see some of the cars on the road here....
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Mueller
post Jul 14 2005, 06:17 PM
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QUOTE (bd1308 @ Jul 14 2005, 05:15 PM)
what are you on? no emissions testing=no enviro-nazis

you should see some of the cars on the road here....

NOT YET !!!!!!

every state is slowly "catching" up to CA...if the US gov. starts to mandate cleaner air, they'll force the states to clean up....it's only a matter of time....
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bd1308
post Jul 14 2005, 06:18 PM
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a year ago, my county DROPPED emissions "smog" testing.......

other counties in KY have *never* heard of smog testing.
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bd1308
post Jul 14 2005, 06:19 PM
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besides its a 74--rolling exemption....

and by that time i'll have a real engine....
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