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> Shift Knob - They keep breaking
mmichalik
post Nov 8 2021, 12:46 PM
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I have been using the standard, aftermarket, Dansk shift knob. So far, I've gone through two of them, they both have broken around the bottom where the shift knob mates with the shifter itself.
The plastic on both appears to have just given away.
I like the look of the original style shift knob but, I don't want to continually replace them either.
Anyone have any suggestions on a replacement?
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Van B
post Nov 8 2021, 12:51 PM
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How?? The shift knob on my car is original, and other than a little crazing on the clear epoxy over the shift pattern, it's in perfect condition!
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Superhawk996
post Nov 8 2021, 01:13 PM
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Three things come to mind:

1) Do you have the appropriate crush sleeve?
2a) No? Is it pivoting at the top and stressing the bottom by rocking?
2b) Yes? Is the crush sleeve too tight and stessing the knob leading to craking? Mabye Dansk hole a smidge too snug?
3) Is the shift rod seating deep enough in the Dansk knob? Is it only going in part way leading all the force and leverage to be on the thin necked down portion at the base of the shift knob rather than up in the knob

Agree with comments above - never had one crack on me.

Without blaming the victim. I can't imagine how that much force is being placed on the knob. Not saying your doing this but trying to speed shift a synchromesh transmission is a bad plan for a lot of reasons.
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mmichalik
post Nov 8 2021, 01:19 PM
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@Van_B They both broke like this: (about 2 years a part)
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mmichalik
post Nov 8 2021, 01:22 PM
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@Superhawk996 I'm thinking it must be something close to #3.
I don't speed shift at all so, it's not that.
But you can see where it cracked so, maybe #3 is why. It's not sitting down deep enough.
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Superhawk996
post Nov 8 2021, 01:34 PM
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I'll go dig out my OEM knob somewhere and measure the depth of the hole later tonight.
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jagalyn
post Nov 8 2021, 02:14 PM
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QUOTE(Superhawk996 @ Nov 8 2021, 01:13 PM) *

1) Do you have the appropriate crush sleeve?
2a) No? Is it pivoting at the top and stressing the bottom by rocking?
2b) Yes? Is the crush sleeve too tight and stessing the knob leading to craking? Mabye Dansk hole a smidge too snug?
3) Is the shift rod seating deep enough in the Dansk knob? Is it only going in part way leading all the force and leverage to be on the thin necked down portion at the base of the shift knob rather than up in the knob


Makes sense… good to know.
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NARP74
post Nov 8 2021, 03:13 PM
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I drilled a hole in a block of wood bigger than the shift pattern. Filed the edges to match the contour of the ball. Placed a couple of cloths between the wood and the shift knob, wacked it down with a dead blow hammer and got it seated down all the way.
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mmichalik
post Nov 8 2021, 05:50 PM
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Thanks everyone, for all the input.
I will continue to look and then make sure it's placed properly. I think I want one with a set screw in it.
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StarBear
post Nov 8 2021, 06:13 PM
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QUOTE(Van B @ Nov 8 2021, 01:51 PM) *

How?? The shift knob on my car is original, and other than a little crazing on the clear epoxy over the shift pattern, it's in perfect condition!

Mine, too. That crazing is very normal and on every one I’ve ever seen. Had to remove it twice lately for shifter work. Use a new crush washer thingie.
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robkammer
post Nov 12 2021, 01:06 PM
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Somewhat connected to this, I'm going into my interior this winter. What is the best wat to remove the stock knob? Is it just press fit? Mine is on the shifter very nicely and I hate to break it removing it.
Thanks in advance
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mepstein
post Nov 12 2021, 01:10 PM
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Best way I’ve found is cut a slot in a 2x4 the same width as the shift rod. Put it under the knob and tap the wood with a hammer.

Unfortunately, some people glue on the knob and it may have to be destroyed to remove.
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StarBear
post Nov 12 2021, 02:49 PM
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QUOTE(mepstein @ Nov 12 2021, 02:10 PM) *

Best way I’ve found is cut a slot in a 2x4 the same width as the shift rod. Put it under the knob and tap the wood with a hammer.

Unfortunately, some people glue on the knob and it may have to be destroyed to remove.

(IMG:style_emoticons/default/agree.gif)
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johnhora
post Nov 12 2021, 03:50 PM
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mmichalik

Sparco makes one that is about the same size as OE and uses a allen bolt to lock...I have used the polished one before on track cars and they are nice and also rugged...fit the sifter rod perfectly

https://www.ogracing.com/products/sparco-ra...=31776680312898
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bbrock
post Nov 12 2021, 04:05 PM
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Can't offer any advice, but I had an original knob break almost identical to your top pic many years ago. I think I still have it in a spare parts bin for some reason. Just thought you might like to know you are not alone. (IMG:style_emoticons/default/beerchug.gif)
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bdstone914
post Nov 12 2021, 04:23 PM
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QUOTE(mmichalik @ Nov 8 2021, 12:46 PM) *

I have been using the standard, aftermarket, Dansk shift knob. So far, I've gone through two of them, they both have broken around the bottom where the shift knob mates with the shifter itself.
The plastic on both appears to have just given away.
I like the look of the original style shift knob but, I don't want to continually replace them either.
Anyone have any suggestions on a replacement?

@mmichalik

Probably tbe crappy crush sleeve that comes with the Dansk knob. I noticed how thin it was and went on with little resistance. Get a Porsche crush sleeve.
Might help to sleeve the lower end orad o rings to reduce movement.
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Superhawk996
post Nov 12 2021, 05:18 PM
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Forgot about this thread.

58mm is the depth of the OEM knob.

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mmichalik
post Nov 12 2021, 05:29 PM
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Thanks to everyone for the responses here!
I appreciate it.
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StarBear
post Nov 12 2021, 05:59 PM
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QUOTE(bdstone914 @ Nov 12 2021, 05:23 PM) *

QUOTE(mmichalik @ Nov 8 2021, 12:46 PM) *

I have been using the standard, aftermarket, Dansk shift knob. So far, I've gone through two of them, they both have broken around the bottom where the shift knob mates with the shifter itself.
The plastic on both appears to have just given away.
I like the look of the original style shift knob but, I don't want to continually replace them either.
Anyone have any suggestions on a replacement?

@mmichalik

Probably tbe crappy crush sleeve that comes with the Dansk knob. I noticed how thin it was and went on with little resistance. Get a Porsche crush sleeve.
Might help to sleeve the lower end orad o rings to reduce movement.

1 1/2 wraps of regular masking tape worked for me to add dimension thickness to crush sleeve.
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robkammer
post Nov 14 2021, 03:42 PM
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Thanks guys. A 2x4 and a hammer, brings back my Ford days.
Rob
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