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> Rookie transmission question, broken first repair
Charles Freeborn
post Apr 27 2022, 12:52 PM
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My transmission is reported to have a broken 1st gear. Not uncommon.
I've taken one pass through the EvilWerks videos (I bought the series) and as best as my memory can provide - the 1st and reverse gears are under the outer cover and not nested inside with the rest of the gear clusters. So, here's the question: If the damage is limited to just those components can one do a diagnosis and repair without cracking open the whole gearbox? Obviously if upon inspection things like synchros, etc are worn I'm all in, but this trans is reported to be sound other than the broken 1st, but yeah, race car...
Any transmission repair advice welcomed.
Thx.
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mepstein
post Apr 27 2022, 04:56 PM
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It’s false economy to just look at part of the transmission. I would pull the stack and inspect the diff.
Track days are too expensive and time consuming to go when your equipment may not be up to snuff.
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brant
post Apr 27 2022, 05:37 PM
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QUOTE(mepstein @ Apr 27 2022, 04:56 PM) *

It’s false economy to just look at part of the transmission. I would pull the stack and inspect the diff.
Track days are too expensive and time consuming to go when your equipment may not be up to snuff.



(IMG:style_emoticons/default/agree.gif)

Once you pull the back of it
It’s not much more work, to open the front

Plus the last one I actually blew something up on. I found tons of metal bits under the diff in the front of the case. Much easier to clean that with the side cover off
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stownsen914
post Apr 27 2022, 09:07 PM
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It's easy to pop the rear cover off the trans to look at first gear. The synchro hub or the slider could be badly worn to the point that they no longer engage properly. Another possibility - the spline on the 901/914 first gear is small and can strip is first gear is abused.

I'd have to agree with other comments above, that once you're that far it's easy to pull the intermediate plate and gear stack. They come out as a unit and you can look at the gear stack and ring & pinion.

You probably know this, but keep the gasket that goes between and the main case - it is used to set pinion depth, so you'll want to replace it with one of the same thickness.
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Posts in this topic
Charles Freeborn   Rookie transmission question   Apr 27 2022, 12:52 PM
914werke   Broken..? First start with issue/symptoms what it ...   Apr 27 2022, 01:57 PM
Tdskip   Popping out of gear I assume?   Apr 27 2022, 02:19 PM
Charles Freeborn   Not sure. Engine and trans were both out when I g...   Apr 27 2022, 04:39 PM
mepstein   It’s false economy to just look at part of the t...   Apr 27 2022, 04:56 PM
brant   It’s false economy to just look at part of the ...   Apr 27 2022, 05:37 PM
stownsen914   It's easy to pop the rear cover off the trans ...   Apr 27 2022, 09:07 PM
Charles Freeborn   It's easy to pop the rear cover off the trans...   Apr 28 2022, 10:41 AM
Charles Freeborn   Well... I tore it apart today with the help of a l...   May 18 2022, 05:40 PM
mepstein   Cool find on the 904 main shaft.   May 18 2022, 05:55 PM
Charles Freeborn   Aaaaand the carnage: 1st/Rev stack destroy...   May 20 2022, 06:05 PM
wndsrfr   Aaaaand the carnage: 1st/Rev stack destro...   May 21 2022, 10:32 AM
Charles Freeborn   Aaaaand the carnage: 1st/Rev stack destr...   May 22 2022, 04:48 PM
Charles Freeborn   Trans going back together. The only parts salvagea...   Jun 15 2022, 09:34 AM
brant   Just advice I wish I had followed the advice myse...   Jun 15 2022, 02:33 PM
Charles Freeborn   Good advice - especially if enduros are in the mix...   Jun 15 2022, 04:03 PM
brant   We didn’t go with a kit We found a good cooler a...   Jun 15 2022, 04:43 PM
Charles Freeborn   Great ideas. Thanks. I imagine a significant benef...   Jun 15 2022, 06:58 PM
stownsen914   You can even use the oil fill and oil drain plugs ...   Jun 17 2022, 04:56 PM
914werke   Wow! Carnage~   Jun 17 2022, 06:08 PM
Charles Freeborn   Wow! Carnage~ Yeah, it was chewed. Sorted ...   Jun 18 2022, 09:56 AM


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