Sun Visor Refill, I need some info |
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Sun Visor Refill, I need some info |
jdamiano |
Jun 4 2022, 09:30 AM
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#1
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Member Group: Members Posts: 335 Joined: 18-March 18 From: Jacksonville Member No.: 21,981 Region Association: South East States |
The vinyl on my visors is in great shape. The problem is the foam inside turned to dust. I blew it all out and now they are just vinyl over the metal frame. I have a plan to build a reverse mold and refill them with 4 pound high density foam. It’s a two part liquid really made for the boating industry. I purchased decent originals off eBay to experiment with. What I need is someone with good originals to measure how thick they are and send me some pictures of the edges so I know what they should look like. Thanks in advance for your responses.
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JeffBowlsby |
Jun 4 2022, 09:47 AM
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#2
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914 Wiring Harnesses Group: Members Posts: 8,490 Joined: 7-January 03 From: San Ramon CA Member No.: 104 Region Association: None |
Consider buying a set f the excellent repros now availale. You will spend more time/$ futzing with the originals than the new ones cost.
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jdamiano |
Jun 4 2022, 10:04 AM
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#3
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Member Group: Members Posts: 335 Joined: 18-March 18 From: Jacksonville Member No.: 21,981 Region Association: South East States |
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dr914@autoatlanta.com |
Jun 4 2022, 10:24 AM
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#4
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914 Guru Group: Members Posts: 7,838 Joined: 3-January 07 From: atlanta georgia Member No.: 7,418 Region Association: None |
jeff is right, but you could try slitting them on the top and packing them with original like foam padding and then supergluing them . We have a cheap set and a very nice set made in germany
Consider buying a set f the excellent repros now availale. You will spend more time/$ futzing with the originals than the new ones cost. |
bbrock |
Jun 4 2022, 11:10 AM
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#5
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914 Guru Group: Members Posts: 5,269 Joined: 17-February 17 From: Montana Member No.: 20,845 Region Association: Rocky Mountains |
It isn't hard to do. I'm a CSOB, a pathological DIY guy, and hate throwing away original parts if they still have life left in them. Here's how I refurbished mine and you'd have to look really hard to know they had been touched.
(IMG:http://www.914world.com/bbs2/uploads/post-20845-1566871569_thumb.jpg) |
Mikey914 |
Jun 4 2022, 04:30 PM
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#6
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The rubber man Group: Members Posts: 12,657 Joined: 27-December 04 From: Hillsboro, OR Member No.: 3,348 Region Association: None |
You should try to do the DIY repair, if not we have the correct ones with mirrors and the drivers side pocket going on sale soon, so you have nothing to loose.
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jdamiano |
Jun 23 2022, 10:38 AM
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#7
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Member Group: Members Posts: 335 Joined: 18-March 18 From: Jacksonville Member No.: 21,981 Region Association: South East States |
I’m going to try the refill this weekend. I got some free flow casting foam. Anyone have the thickness measurement of a good original?
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mgphoto |
Jun 23 2022, 10:11 PM
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#8
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"If there is a mistake it will find me" Group: Members Posts: 1,339 Joined: 1-April 09 From: Los Angeles, CA Member No.: 10,225 Region Association: Southern California |
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930cabman |
Jun 24 2022, 04:53 AM
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#9
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Advanced Member Group: Members Posts: 3,014 Joined: 12-November 20 From: Buffalo Member No.: 24,877 Region Association: North East States |
It isn't hard to do. I'm a CSOB, a pathological DIY guy, and hate throwing away original parts if they still have life left in them. Here's how I refurbished mine and you'd have to look really hard to know they had been touched. (IMG:http://www.914world.com/bbs2/uploads/post-20845-1566871569_thumb.jpg) Exactly, I am also a CSOB and almost never give in to any type of (potential) repair. Thanks for the connection to your approach to this restoration. BTW: anything to update with your project? |
jdamiano |
Jun 25 2022, 03:43 PM
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#10
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Member Group: Members Posts: 335 Joined: 18-March 18 From: Jacksonville Member No.: 21,981 Region Association: South East States |
So it’s 15mm and yes you can refill them. I used Foam-IT 5. It’s a flowing casting foam.
I blew out all the old foam I cut plywood out leaving access to the holes the mounts go in. I cut some 15mm spacers For the passenger with the mirror I cut a piece of cardboard the size of the mirror and a second the size of the mirror surround. Then taped them on.This provides a spacer so they stay recessed. I sandwiched the visor between the plywood with the spacers using clamps to hold it together. Now things get real. Had help from my wife. Gotta be quick. Mixed up 6 ounces of the foam. 15 second stir. Poured into a disposable pastry bag with a 230 fill tip. Squirted 3 ounces in each mounting hole and stuck a mount rod in to keep the hole closed and clear. Needed to twist with a wrench to remove after the foam set. Only have a minute to get the foam in there and spread it around by rotating the thing around. Careful about covering anything with tape it will cause lines in your visor. Try and clean any spill over quickly. It came out like a vinyl covered board. This foam is designed for stuff like this so I’m optimistic it will hold up. |
jdamiano |
Jun 25 2022, 03:43 PM
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#11
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Member Group: Members Posts: 335 Joined: 18-March 18 From: Jacksonville Member No.: 21,981 Region Association: South East States |
Plywood
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jdamiano |
Jun 25 2022, 03:44 PM
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#12
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Member Group: Members Posts: 335 Joined: 18-March 18 From: Jacksonville Member No.: 21,981 Region Association: South East States |
Mirror spacer
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jdamiano |
Jun 25 2022, 03:49 PM
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#13
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Member Group: Members Posts: 335 Joined: 18-March 18 From: Jacksonville Member No.: 21,981 Region Association: South East States |
Mirror surround spacer
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jdamiano |
Jun 25 2022, 03:50 PM
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#14
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Member Group: Members Posts: 335 Joined: 18-March 18 From: Jacksonville Member No.: 21,981 Region Association: South East States |
Pastry bag tip
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jdamiano |
Jun 25 2022, 03:51 PM
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#15
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Member Group: Members Posts: 335 Joined: 18-March 18 From: Jacksonville Member No.: 21,981 Region Association: South East States |
Disposable pastry bag
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jdamiano |
Jun 25 2022, 03:52 PM
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#16
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Member Group: Members Posts: 335 Joined: 18-March 18 From: Jacksonville Member No.: 21,981 Region Association: South East States |
Foam. There are some YouTube videos on this stuff you want to check out before trying this
Attached image(s) |
jdamiano |
Jun 25 2022, 03:53 PM
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#17
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Member Group: Members Posts: 335 Joined: 18-March 18 From: Jacksonville Member No.: 21,981 Region Association: South East States |
Finished visor
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930cabman |
Jun 25 2022, 04:01 PM
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#18
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Advanced Member Group: Members Posts: 3,014 Joined: 12-November 20 From: Buffalo Member No.: 24,877 Region Association: North East States |
Given the number of projects going, I sent an order to 914 Rubber, they have a set on the way.
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bbrock |
Jun 25 2022, 04:11 PM
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#19
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914 Guru Group: Members Posts: 5,269 Joined: 17-February 17 From: Montana Member No.: 20,845 Region Association: Rocky Mountains |
So it’s 15mm and yes you can refill them. I used Foam-IT 5. It’s a flowing casting foam. Cool! I'd never heard of foam like that before. Thanks for posting (IMG:style_emoticons/default/beerchug.gif) |
Van B |
Jun 25 2022, 08:08 PM
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#20
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Senior Member Group: Members Posts: 1,582 Joined: 20-October 21 From: Maryland Member No.: 26,011 Region Association: None |
Great work, now how much to do mine? (IMG:style_emoticons/default/shades.gif)
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