Transmission Out, Changing Gears |
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Transmission Out, Changing Gears |
jfort |
Jan 16 2023, 10:51 AM
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#1
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Senior Member Group: Members Posts: 1,135 Joined: 5-May 03 From: Findlay, OH Member No.: 652 Region Association: Upper MidWest |
My Notes:
The car was sold to me 15 years ago with the representation that it had M S X for gears 3, 4 and 5 Actually, yesterday, we discovered what was in there was MSV. Thus 5 gear was way too short — only 8 mph difference from 4th. Stampings on the 5th gear are confusing so that the mistake may not have been deliberate. But it is definitely a V as it had 26 teeth. We are going to change to M, V, ZD. ZD has 34 teeth. The set up of V to ZD for 4th and 5th is the stock set up so it should be a good spread and about 1,000 RPM slower at 70 MPH from the prior set up. Second gear is F 18:34 which is correct Rebuild needs: first gear synchro. Third gear, synchro. Fourth gear synchro. In summary, we’ll buy five synchros. 1st/reverse operating sleeve. Pinion shaft bearing in the intermediate plate |
jfort |
Jan 16 2023, 10:56 AM
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#2
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Senior Member Group: Members Posts: 1,135 Joined: 5-May 03 From: Findlay, OH Member No.: 652 Region Association: Upper MidWest |
My wife likes to do the work. I think ahead and hand her the tools. Then, to Jay Kjoller's shop to take it apart and determine what is needed. I wanted a long 5th gear and finally got around to doing it.
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jfort |
Jan 16 2023, 11:00 AM
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#3
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Senior Member Group: Members Posts: 1,135 Joined: 5-May 03 From: Findlay, OH Member No.: 652 Region Association: Upper MidWest |
I am exceedingly lucky to have a wife who likes to get her hands dirty and an expert like Jay Kjoller. He is a wealth of knowledge and experience. Anything air cooled.
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jfort |
Jan 16 2023, 11:10 AM
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#4
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Senior Member Group: Members Posts: 1,135 Joined: 5-May 03 From: Findlay, OH Member No.: 652 Region Association: Upper MidWest |
And cleans up well:
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jfort |
Jan 16 2023, 11:12 AM
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#5
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Senior Member Group: Members Posts: 1,135 Joined: 5-May 03 From: Findlay, OH Member No.: 652 Region Association: Upper MidWest |
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slivel |
Jan 16 2023, 11:53 AM
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#6
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Old car....... older driver Group: Members Posts: 508 Joined: 10-July 04 From: San Diego Member No.: 2,332 Region Association: Southern California |
That's a nice gear selection for your application. I should move to something similar for mine but the car just doesn't get driven enough to justify the effort. What tire are you running? My trans has a "Y" top gear and Toyo 245/45/16 with diameter of 24.7" is 71 mph at 3500 rpm in 5th.
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rbzymek |
Jan 16 2023, 12:25 PM
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#7
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Member Group: Members Posts: 195 Joined: 5-April 19 From: Northville, MI Member No.: 23,013 Region Association: Upper MidWest |
I have a "while I'm in there question" on gear ratio's. Since I up sized to the 2056 first gear feels short. Is there a recommendation out there for a different first gear set? Maybe not possible given the 1/R design. Or should I shorten 2nd and not use first? Or leave it alone so as not to screw it up? Thanks.
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brant |
Jan 16 2023, 12:31 PM
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#8
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914 Wizard Group: Members Posts: 11,623 Joined: 30-December 02 From: Colorado Member No.: 47 Region Association: Rocky Mountains |
I have a "while I'm in there question" on gear ratio's. Since I up sized to the 2056 first gear feels short. Is there a recommendation out there for a different first gear set? Maybe not possible given the 1/R design. Or should I shorten 2nd and not use first? Or leave it alone so as not to screw it up? Thanks. I have my 2nd in first It’s not something you can do yourself You lose reverse. And have to weld the case window in mag alloy Very expensive as you need a 904 shaft and as I said you lose the reverse Race only |
rbzymek |
Jan 16 2023, 12:36 PM
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#9
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Member Group: Members Posts: 195 Joined: 5-April 19 From: Northville, MI Member No.: 23,013 Region Association: Upper MidWest |
Thanks for the info. Obviously not an option for this street driver.
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brant |
Jan 16 2023, 01:33 PM
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#10
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914 Wizard Group: Members Posts: 11,623 Joined: 30-December 02 From: Colorado Member No.: 47 Region Association: Rocky Mountains |
The stock 2nd gear is fixed onto the shaft
So your options are to use it Or buy a GA main shaft or a 904 shaft |
brant |
Jan 16 2023, 01:35 PM
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#11
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914 Wizard Group: Members Posts: 11,623 Joined: 30-December 02 From: Colorado Member No.: 47 Region Association: Rocky Mountains |
You need a dyno sheet and the longest straight away to design/pick a set of gears
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infraredcalvin |
Jan 16 2023, 02:48 PM
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#12
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Distracted Member Group: Members Posts: 1,513 Joined: 25-August 08 From: Ladera Ranch, CA Member No.: 9,463 Region Association: Southern California |
That spreadsheet looks helpful, do you mind sharing the excel file?
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Al Meredith |
Jan 16 2023, 03:24 PM
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#13
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Senior Member Group: Members Posts: 960 Joined: 4-November 04 From: Atlanta, ga Member No.: 3,061 |
Go to "WWW.COGSGEARS.COM" Joe has some charts there.
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GregAmy |
Jan 16 2023, 03:36 PM
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#14
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Advanced Member Group: Members Posts: 2,296 Joined: 22-February 13 From: Middletown CT Member No.: 15,565 Region Association: North East States |
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Dr Evil |
Jan 16 2023, 04:43 PM
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#15
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Send me your transmission! Group: Members Posts: 22,995 Joined: 21-November 03 From: Loveland, OH 45140 Member No.: 1,372 Region Association: MidAtlantic Region |
I have all the parts you need, and a few 904 shafts for those feeling really adventurous.
The stock 914 all had A, F, N, V, ZD so changing your 5th to ZD is back to stock. No need to really do much else. M 3rd will be taller than N so 2-3 will have a wider spread than stock. On the freeway, the MSX boxes are not pleasant. They are better for AX. |
wndsrfr |
Jan 16 2023, 09:05 PM
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#16
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Senior Member Group: Members Posts: 1,429 Joined: 30-April 09 From: Rescue, Virginia Member No.: 10,318 Region Association: MidAtlantic Region |
Gotta chime in here....consider getting a "S" for 4th and do the 3-5 swap to get A /F/ KA/ S /Z....it's a very pleasing spirited setup and keeps the revs up nicely in 5th...
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infraredcalvin |
Jan 16 2023, 09:51 PM
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#17
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Distracted Member Group: Members Posts: 1,513 Joined: 25-August 08 From: Ladera Ranch, CA Member No.: 9,463 Region Association: Southern California |
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targa72e |
Jan 16 2023, 11:37 PM
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#18
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Member Group: Members Posts: 262 Joined: 11-September 16 From: colorado Member No.: 20,392 Region Association: None |
I did the ZD and S swap as well. I am running A,F, Flipped ZD (KA), S and ZD for 5th. My car is a -6 conversion (2.5L) and I really like the close spaced 2,3,4 for driving around on the street and ZD for highway. I am running 195/65-15 tires.
john |
ClayPerrine |
Jan 17 2023, 06:40 AM
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#19
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Life's been good to me so far..... Group: Admin Posts: 15,459 Joined: 11-September 03 From: Hurst, TX. Member No.: 1,143 Region Association: NineFourteenerVille |
In the orange car, we had a flipped H for 5th. With 205/50-15 tires, it helps with the freeway RPM and makes it nicer to drive.
With the 2.4L and the 901 trans, I had A-F-flipped ZD-S-ZD in it. It kept the RPMs up on the engine so it wouldn't overheat. I had a flipped HB in there, but I couldn't drive 60 mph without overheating. The fan wasn't spinning fast enough to keep it cool. Clay |
Dave_Darling |
Jan 17 2023, 05:02 PM
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#20
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914 Idiot Group: Members Posts: 14,984 Joined: 9-January 03 From: Silicon Valley / Kailua-Kona Member No.: 121 Region Association: Northern California |
Supposedly the reason that the stock Six had a lower 5th gear was to keep the cooling fan running faster on the freeway. So you're not the only one to run into that.
--DD |
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