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> Transmission Out, Changing Gears
jfort
post Jan 16 2023, 10:51 AM
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My Notes:

The car was sold to me 15 years ago with the representation that it had M S X for gears 3, 4 and 5

Actually, yesterday, we discovered what was in there was MSV. Thus 5 gear was way too short — only 8 mph difference from 4th. Stampings on the 5th gear are confusing so that the mistake may not have been deliberate. But it is definitely a V as it had 26 teeth.

We are going to change to M, V, ZD. ZD has 34 teeth.

The set up of V to ZD for 4th and 5th is the stock set up so it should be a good spread and about 1,000 RPM slower at 70 MPH from the prior set up.

Second gear is F 18:34 which is correct

Rebuild needs: first gear synchro. Third gear, synchro. Fourth gear synchro. In summary, we’ll buy five synchros. 1st/reverse operating sleeve. Pinion shaft bearing in the intermediate plate
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jfort
post Jan 16 2023, 10:56 AM
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My wife likes to do the work. I think ahead and hand her the tools. Then, to Jay Kjoller's shop to take it apart and determine what is needed. I wanted a long 5th gear and finally got around to doing it.

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jfort
post Jan 16 2023, 11:00 AM
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I am exceedingly lucky to have a wife who likes to get her hands dirty and an expert like Jay Kjoller. He is a wealth of knowledge and experience. Anything air cooled.
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jfort
post Jan 16 2023, 11:10 AM
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And cleans up well:

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jfort
post Jan 16 2023, 11:12 AM
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spreadsheet showing new M V ZD setup:

Attached File  M_V_ZD.pdf ( 74.1k ) Number of downloads: 61
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slivel
post Jan 16 2023, 11:53 AM
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That's a nice gear selection for your application. I should move to something similar for mine but the car just doesn't get driven enough to justify the effort. What tire are you running? My trans has a "Y" top gear and Toyo 245/45/16 with diameter of 24.7" is 71 mph at 3500 rpm in 5th.
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rbzymek
post Jan 16 2023, 12:25 PM
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I have a "while I'm in there question" on gear ratio's. Since I up sized to the 2056 first gear feels short. Is there a recommendation out there for a different first gear set? Maybe not possible given the 1/R design. Or should I shorten 2nd and not use first? Or leave it alone so as not to screw it up? Thanks.

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brant
post Jan 16 2023, 12:31 PM
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QUOTE(rbzymek @ Jan 16 2023, 11:25 AM) *

I have a "while I'm in there question" on gear ratio's. Since I up sized to the 2056 first gear feels short. Is there a recommendation out there for a different first gear set? Maybe not possible given the 1/R design. Or should I shorten 2nd and not use first? Or leave it alone so as not to screw it up? Thanks.

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I have my 2nd in first
It’s not something you can do yourself
You lose reverse. And have to weld the case window in mag alloy
Very expensive as you need a 904 shaft and as I said you lose the reverse
Race only
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rbzymek
post Jan 16 2023, 12:36 PM
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Thanks for the info. Obviously not an option for this street driver.
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brant
post Jan 16 2023, 01:33 PM
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The stock 2nd gear is fixed onto the shaft
So your options are to use it
Or buy a GA main shaft or a 904 shaft
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brant
post Jan 16 2023, 01:35 PM
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You need a dyno sheet and the longest straight away to design/pick a set of gears
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infraredcalvin
post Jan 16 2023, 02:48 PM
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That spreadsheet looks helpful, do you mind sharing the excel file?
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Al Meredith
post Jan 16 2023, 03:24 PM
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Go to "WWW.COGSGEARS.COM" Joe has some charts there.
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GregAmy
post Jan 16 2023, 03:36 PM
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http://www.914world.com/specs/regearing_901.php

https://blueskymotorsports.com/901%20Series...ransmission.pdf
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Dr Evil
post Jan 16 2023, 04:43 PM
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I have all the parts you need, and a few 904 shafts for those feeling really adventurous.

The stock 914 all had A, F, N, V, ZD so changing your 5th to ZD is back to stock. No need to really do much else. M 3rd will be taller than N so 2-3 will have a wider spread than stock.

On the freeway, the MSX boxes are not pleasant. They are better for AX.
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wndsrfr
post Jan 16 2023, 09:05 PM
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Gotta chime in here....consider getting a "S" for 4th and do the 3-5 swap to get A /F/ KA/ S /Z....it's a very pleasing spirited setup and keeps the revs up nicely in 5th...
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infraredcalvin
post Jan 16 2023, 09:51 PM
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QUOTE(Al Meredith @ Jan 16 2023, 01:24 PM) *

Go to "WWW.COGSGEARS.COM" Joe has some charts there.


Whoops, slight correction, googled joe cogs and this came up:

www.cogscogs.com

Thanks!
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targa72e
post Jan 16 2023, 11:37 PM
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I did the ZD and S swap as well. I am running A,F, Flipped ZD (KA), S and ZD for 5th. My car is a -6 conversion (2.5L) and I really like the close spaced 2,3,4 for driving around on the street and ZD for highway. I am running 195/65-15 tires.

john
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ClayPerrine
post Jan 17 2023, 06:40 AM
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In the orange car, we had a flipped H for 5th. With 205/50-15 tires, it helps with the freeway RPM and makes it nicer to drive.

With the 2.4L and the 901 trans, I had A-F-flipped ZD-S-ZD in it. It kept the RPMs up on the engine so it wouldn't overheat. I had a flipped HB in there, but I couldn't drive 60 mph without overheating. The fan wasn't spinning fast enough to keep it cool.

Clay
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Dave_Darling
post Jan 17 2023, 05:02 PM
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Supposedly the reason that the stock Six had a lower 5th gear was to keep the cooling fan running faster on the freeway. So you're not the only one to run into that.

--DD
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