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> Yet Another Way, to Remove Broken Exhaust Studs from Aluminum Heads
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post Jan 23 2023, 12:11 PM
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ClayPerrine
post Jan 24 2023, 06:26 AM
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If there is any of the stud sticking out, I use a oxyacetalene torch to weld a nut on the remainder of the stud. The heat from the torch helps to release the stud from the head.

For one that is broken off inside, I make a drill guide jig and use a left hand drill bit that is slightly smaller than the broken stud.

For a 914 exhaust stud, I use the cast end off an early heat exchanger as a drill guide.

Patience is the key.
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