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> T4 Engine tin: thermal design
914werke
post Mar 16 2023, 05:25 PM
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So seeing a product recently got me thinking about the result of its application & my own observations of how well (or not) the T4 handles air flow, Engine block cooling & resulting oil temperatures. (IMG:style_emoticons/default/smile.gif)

Its somewhat well known that ...in the 914.. the T4 suffers from less than optimal cooling from the front mounted impeller/fan particularly to the #3 Cylinder
& that it is vitally important to seal the tins multiple openings to contain as much laminar air flow front to back over the finned cylinders.
In a gross approach, the goal was to seal the engine compartment "intake" air on top from the eng. heated "cooling" air below the tins.
When a motor is new and all its components serviced & refreshed, the design does, or did, a pretty good job.
After years of use (neglect), elements (oil dirt mice ext) conspire to restrict that air flow.
As well as eng. heat causing hardening of rubber pieces that are intended to help contain that cooling air below.
Now almost 50 yrs on I see fewer & fewer "STOCK" engine configurations which you can guess usually means more heat to deal with.
Jake addressed the cooling air via his(?) DTM solution, but IMO its not very practical for stock or near stock motors (& expensive)

The go-to response to eliminate that heat is usually an additional or a remote oil cooler which comes with its own set of challenges. (IMG:style_emoticons/default/confused24.gif)
How about KISS (IMG:style_emoticons/default/biggrin.gif) Has anyone used any of the Fiberglass based stick-on reflective heat shielding products on the engine-sides of the tin?
Idea being rather than allow heat absorption to all the those steel pieces reflect it back to carried away by the cooling air?

BTW Im not a Porsche engineer...but I did stay in a Holiday Inn last night (IMG:style_emoticons/default/happy11.gif)
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wonkipop
post Apr 2 2023, 05:04 PM
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QUOTE(914werke @ Mar 16 2023, 05:25 PM) *

So seeing a product recently got me thinking about the result of its application & my own observations of how well (or not) the T4 handles air flow, Engine block cooling & resulting oil temperatures. (IMG:style_emoticons/default/smile.gif)

Its somewhat well known that ...in the 914.. the T4 suffers from less than optimal cooling from the front mounted impeller/fan particularly to the #3 Cylinder
& that it is vitally important to seal the tins multiple openings to contain as much laminar air flow front to back over the finned cylinders.
In a gross approach, the goal was to seal the engine compartment "intake" air on top from the eng. heated "cooling" air below the tins.
When a motor is new and all its components serviced & refreshed, the design does, or did, a pretty good job.
After years of use (neglect), elements (oil dirt mice ext) conspire to restrict that air flow.
As well as eng. heat causing hardening of rubber pieces that are intended to help contain that cooling air below.
Now almost 50 yrs on I see fewer & fewer "STOCK" engine configurations which you can guess usually means more heat to deal with.
Jake addressed the cooling air via his(?) DTM solution, but IMO its not very practical for stock or near stock motors (& expensive)

The go-to response to eliminate that heat is usually an additional or a remote oil cooler which comes with its own set of challenges. (IMG:style_emoticons/default/confused24.gif)
How about KISS (IMG:style_emoticons/default/biggrin.gif) Has anyone used any of the Fiberglass based stick-on reflective heat shielding products on the engine-sides of the tin?
Idea being rather than allow heat absorption to all the those steel pieces reflect it back to carried away by the cooling air?

BTW Im not a Porsche engineer...but I did stay in a Holiday Inn last night (IMG:style_emoticons/default/happy11.gif)


i've been thinking about your original post.
dredging my memory.
regarding in particular your thought on stick-on relflective heat shielding products on engine side of tin. (and with consideration of superhawk's comments further on in topic).

i once had the reasoning for the black paint explained to me by my old german mechanic back in the 80s when i asked him why the engine tin on the squareback was black.
i was a naive mid 20 year old thinking of hot aussie summers and light colors?

he corrected me.

he had started out as a VW mechanic and then trained as a factory porsche mechanic before coming to australia.
he explained the black paint is mostly for heat dissipation after shut down.

black absorbs on its hot side and radiates on the cold side with regard to the atmosphere and also heat sources nearby. this occurs regardless of atmosphere itself. as superhawk noted. radiation occurs in a vacuum. the lunar module used this principle on the moon to keep cool. you can read up on it. it had mostly reflective surfaces on its rear face pointed at the sun and it had patches of black in key positions where it pointed away from the sun. the black surfaces were radiators that lost heat to the cold vacuum of space in the shadows.

the way it works with a VW is the tin absorbs the heat from the hot cylinders and engine parts after shutdown on its rear face. its an efficient absorber as a dark colour. (it also conducts heat very well as its connected to the hot engine and its thin so it heats rapidly.
rather than re-radiate this back at the hot contained engine it loses the heat through radiation on the cold side which is the engine bay side. its enough of a difference that the engine can not continue to escalate in terms of heating after shut down.

to some extent it might do this while the engine is running but probably not of any significance as its the air volume moving through the engine that is doing the heavy lifting in the cooling department.

anyway, that is why VW used black engine tins. so did porsche when it came to 912s and 356s.

911s are another story. the fibreglass cooling ducting neither conducts nor has any radiating qualities. they must have done their maths and worked out it did not keep gaining temp for a short time after shutdown.

i remember i always let the engine on the suqareback idle for a few minutes after pulling in from the highway to allow it to cool down slightly on its own before i shut it down.
i used to do this on the advice of the same old german mechanic.

if that story was right about the engine tin it is perhaps not a good idea to use a reflective surface on the engine side of the tins as this would reflect the engines heat back at it. particularly after shutdown. but also perhaps during running.
i think the tins definitely are meant to absorb heat and then lose it by radiation into the engine bay. they are meant to pull heat away from the cylinders and heads that are the super hot items. i think that is why rocker covers are black etc.

it sounds anti intuitive but i believe that is the reasoning.

VW would have done their maths on this.
the same principle would affect a hi po type 4 engine producing more power.
it would be a situation where the darker tin is assisting to get rid of heat.
the volume of air being drawn into the engine bay counters any effects of radiation in the engine bay while the engine is actually running.
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914werke   T4 Engine tin: thermal design   Mar 16 2023, 05:25 PM
technicalninja   That's possible a good idea... Done right it m...   Mar 16 2023, 06:03 PM
mepstein   An oil cooler with a fan pack seems like the way t...   Mar 16 2023, 07:07 PM
Lockwodo   So seeing a product recently got me thinking abou...   Mar 16 2023, 07:37 PM
914werke   Not debating that adding oil cooling does the job....   Mar 16 2023, 07:43 PM
technicalninja   Not debating that adding oil cooling does the job...   Mar 16 2023, 07:52 PM
914werke   Wondering how to tell how well the tins are seale...   Mar 16 2023, 10:15 PM
Superhawk996   Bottom line: reflective heat shield on the interi...   Mar 16 2023, 11:13 PM
Superhawk996   I was thinking about this a little more. What m...   Mar 17 2023, 11:06 AM
Superhawk996   Still thinking about this. Not sure copper “tin...   Mar 17 2023, 11:38 AM
GregAmy   Coming from a background in general aviation...I s...   Mar 17 2023, 12:40 PM
technicalninja   Insulating the tin should mean less heating of the...   Mar 17 2023, 01:40 PM
Nogoodwithusernames   Might be a bit OT, but I've seen things on The...   Mar 28 2023, 02:08 PM
NARP74   Between those two 3/8" holes....I was pluggin...   Mar 28 2023, 02:34 PM
yeahmag   That's really interesting... Got any pictures ...   Mar 28 2023, 02:38 PM
Al Meredith   lets remember that oil has gotten much better in 5...   Mar 28 2023, 03:17 PM
emerygt350   lets remember that oil has gotten much better in ...   Mar 28 2023, 03:25 PM
emerygt350   Does an oil cooler do anything for head temps? Du...   Mar 28 2023, 03:21 PM
VaccaRabite   Does an oil cooler do anything for head temps? D...   Mar 29 2023, 05:48 AM
914werke   Coming from a background in general aviation...I ...   Mar 28 2023, 03:32 PM
Superhawk996   You could use the Fan that is already in the Eng ...   Mar 28 2023, 05:12 PM
DRPHIL914   You could use the Fan that is already in the Eng...   Mar 30 2023, 06:08 AM
Geezer914   Spark plug wire seals!! Plug those holes.   Mar 28 2023, 04:28 PM
914_teener   Jake and others use an exothermic coating on the c...   Mar 28 2023, 04:56 PM
Geezer914   Biral cylinders?   Mar 29 2023, 04:30 AM
914werke   B:)   Mar 29 2023, 09:02 PM
yeahmag   What am I looking at here? B:)   Mar 30 2023, 10:58 AM
ClayPerrine   If you want to improve the engine cooling, you nee...   Mar 30 2023, 08:15 AM
914werke   If you want to improve the engine cooling, you ne...   Mar 30 2023, 09:11 AM
technicalninja   That's the early pre-heater thing for addition...   Mar 30 2023, 11:40 AM
914werke   That's the early pre-heater thing for addition...   Mar 30 2023, 03:16 PM
r_towle   These are oil cooled engines using air. Complete a...   Mar 31 2023, 09:20 PM
searunner   These are oil cooled engines using air. Complete ...   Apr 1 2023, 04:40 AM
wonkipop   These are oil cooled engines using air. Complete ...   Apr 1 2023, 04:56 PM
emerygt350   You don't want low oil temperature though. Op...   Apr 1 2023, 02:19 PM
Superhawk996   You don't want low oil temperature though. O...   Apr 1 2023, 04:46 PM
searunner   You don't want low oil temperature though. O...   Apr 2 2023, 02:57 AM
914werke   Now almost 50 yrs on I see fewer & fewer ...   Apr 1 2023, 05:51 PM
wonkipop   Now almost 50 yrs on I see fewer & fewer ...   Apr 1 2023, 06:49 PM
r_towle   I found that it takes a lot of detailing to proper...   Apr 1 2023, 05:58 PM
emerygt350   The 912 comparison would be very interesting.   Apr 1 2023, 06:52 PM
914werke   I found that it takes a lot of detailing to prope...   Apr 1 2023, 07:13 PM
r_towle   I found that it takes a lot of detailing to prop...   Apr 1 2023, 08:51 PM
einic   Gene Berg performed several attemts to improve coo...   Apr 2 2023, 02:28 AM
930cabman   Gene Berg performed several attemts to improve co...   Apr 2 2023, 12:57 PM
914werke   :idea: To prove or disprove the theory that the O...   Apr 2 2023, 12:42 PM
wonkipop   :idea: To prove or disprove the theory that the ...   Apr 2 2023, 03:39 PM
914werke   Call me skeptical. The T1 was never installed in ...   Apr 2 2023, 01:09 PM
r_towle   Call me skeptical. The T1 was never installed in...   Apr 2 2023, 03:59 PM
moto914   Hi. My around town & ocasional 2 hr highway ru...   Apr 2 2023, 04:51 PM
r_towle   Hi. My around town & ocasional 2 hr highway r...   Apr 2 2023, 06:04 PM
914sgofast2   Hi. My around town & ocasional 2 hr highway ...   Apr 2 2023, 06:13 PM
wonkipop   [quote name='r_towle' post='3069295' date='Apr 2 ...   Apr 3 2023, 06:47 AM
Superhawk996   i'm sure the vw/porsche engineers had the op...   Apr 3 2023, 08:26 AM
wonkipop   i'm sure the vw/porsche engineers had the o...   Apr 3 2023, 06:02 PM
wonkipop   So seeing a product recently got me thinking abou...   Apr 2 2023, 05:04 PM
moto914   QUOTE(914sgofast2) good question. QUOTE(r_towle @...   Apr 2 2023, 06:56 PM
Superhawk996   @wonkipop You are correct. Black is indeed the...   Apr 3 2023, 08:19 PM
wonkipop   [b]@[url=http://www.914world.com/bbs2/index.php?s...   Apr 3 2023, 09:05 PM
searunner   [quote name='Superhawk996' post='3069511' date='A...   Apr 5 2023, 03:25 AM
moto914   My opinion for the TWO deflector underside is that...   Apr 5 2023, 08:43 AM
wonkipop   @searunner yeah the 911 "tin" ware is ...   Apr 5 2023, 07:48 AM
wonkipop   @searunner to expand naively on the space shuttl...   Apr 5 2023, 08:09 AM
Mikey914   The 2 deflector design works very well. You have 4...   Apr 5 2023, 10:53 AM
914_teener   The 2 deflector design works very well. You have ...   Apr 5 2023, 12:57 PM
914werke   we added "winglets" to the design. Keepi...   Apr 5 2023, 01:57 PM
wonkipop   we added "winglets" to the design. Keep...   Apr 6 2023, 01:35 AM
Mikey914   To be clear that's a 3% increase in the effici...   Apr 6 2023, 09:42 AM


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