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> T4 Engine tin: thermal design
914werke
post Mar 16 2023, 05:25 PM
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So seeing a product recently got me thinking about the result of its application & my own observations of how well (or not) the T4 handles air flow, Engine block cooling & resulting oil temperatures. (IMG:style_emoticons/default/smile.gif)

Its somewhat well known that ...in the 914.. the T4 suffers from less than optimal cooling from the front mounted impeller/fan particularly to the #3 Cylinder
& that it is vitally important to seal the tins multiple openings to contain as much laminar air flow front to back over the finned cylinders.
In a gross approach, the goal was to seal the engine compartment "intake" air on top from the eng. heated "cooling" air below the tins.
When a motor is new and all its components serviced & refreshed, the design does, or did, a pretty good job.
After years of use (neglect), elements (oil dirt mice ext) conspire to restrict that air flow.
As well as eng. heat causing hardening of rubber pieces that are intended to help contain that cooling air below.
Now almost 50 yrs on I see fewer & fewer "STOCK" engine configurations which you can guess usually means more heat to deal with.
Jake addressed the cooling air via his(?) DTM solution, but IMO its not very practical for stock or near stock motors (& expensive)

The go-to response to eliminate that heat is usually an additional or a remote oil cooler which comes with its own set of challenges. (IMG:style_emoticons/default/confused24.gif)
How about KISS (IMG:style_emoticons/default/biggrin.gif) Has anyone used any of the Fiberglass based stick-on reflective heat shielding products on the engine-sides of the tin?
Idea being rather than allow heat absorption to all the those steel pieces reflect it back to carried away by the cooling air?

BTW Im not a Porsche engineer...but I did stay in a Holiday Inn last night (IMG:style_emoticons/default/happy11.gif)
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moto914
post Apr 2 2023, 04:51 PM
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Hi. My around town & ocasional 2 hr highway runs, avoiding traffic jams (getting a snack at an exit) head temps were ok.
The interest here is in the discussion.
"Upgrade the Floor Pan Air Deflectors" Nice point.
" Front ducting to eng. fan" Stated to work.
So how about some sort of scoop routing air through floor pan deflectors, for those who performance drive. Any thoughts?
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r_towle
post Apr 2 2023, 06:04 PM
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QUOTE(moto914 @ Apr 2 2023, 06:51 PM) *

Hi. My around town & ocasional 2 hr highway runs, avoiding traffic jams (getting a snack at an exit) head temps were ok.
The interest here is in the discussion.
"Upgrade the Floor Pan Air Deflectors" Nice point.
" Front ducting to eng. fan" Stated to work.
So how about some sort of scoop routing air through floor pan deflectors, for those who performance drive. Any thoughts?

The firewall air deflectors create more “suction” under the car to help the fan blow air down.

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914sgofast2
post Apr 2 2023, 06:13 PM
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QUOTE(r_towle @ Apr 2 2023, 05:04 PM) *

QUOTE(moto914 @ Apr 2 2023, 06:51 PM) *

Hi. My around town & ocasional 2 hr highway runs, avoiding traffic jams (getting a snack at an exit) head temps were ok.
The interest here is in the discussion.
"Upgrade the Floor Pan Air Deflectors" Nice point.
" Front ducting to eng. fan" Stated to work.
So how about some sort of scoop routing air through floor pan deflectors, for those who performance drive. Any thoughts?

The firewall air deflectors create more “suction” under the car to help the fan blow air down.


Anyone know why the factory used two (2) under the car firewall deflectors instead of one longer piece across the bottom of the car at the bottom of the firewall?

When factories stared putting air deflectors/air dams under the front of cars to force more air into the radiator in front engined, water cooled cars, they used a long continuous piece of rubber/plastic below the bumper/radiator opening.
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wonkipop
post Apr 3 2023, 06:47 AM
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QUOTE(914sgofast2 @ Apr 2 2023, 06:13 PM) *

QUOTE(r_towle @ Apr 2 2023, 05:04 PM) *

QUOTE(moto914 @ Apr 2 2023, 06:51 PM) *

Hi. My around town & ocasional 2 hr highway runs, avoiding traffic jams (getting a snack at an exit) head temps were ok.
The interest here is in the discussion.
"Upgrade the Floor Pan Air Deflectors" Nice point.
" Front ducting to eng. fan" Stated to work.
So how about some sort of scoop routing air through floor pan deflectors, for those who performance drive. Any thoughts?

The firewall air deflectors create more “suction” under the car to help the fan blow air down.


Anyone know why the factory used two (2) under the car firewall deflectors instead of one longer piece across the bottom of the car at the bottom of the firewall?

When factories stared putting air deflectors/air dams under the front of cars to force more air into the radiator in front engined, water cooled cars, they used a long continuous piece of rubber/plastic below the bumper/radiator opening.


the deflectors are more or less lined up with the rear exit openings in the underside tin (if you have the lower air guides) or more generally lined up with the air exit areas either side of crankcase.

radiators in front engine cars are centrally located and wide. hence the dam needs to be across most of the front.

i'm sure the vw/porsche engineers had the optimum solution when it came to those deflectors and real word tested it.
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Superhawk996
post Apr 3 2023, 08:26 AM
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QUOTE(wonkipop @ Apr 3 2023, 07:47 AM) *


i'm sure the vw/porsche engineers had the optimum solution when it came to those deflectors and real word tested it.

According to conventional mythology, VW & Porsche had no idea what type of oil should be used, what size the oil pump should be, or at what oil temperatures the engine should operate at. (IMG:style_emoticons/default/happy11.gif)

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wonkipop
post Apr 3 2023, 06:02 PM
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QUOTE(Superhawk996 @ Apr 3 2023, 08:26 AM) *

QUOTE(wonkipop @ Apr 3 2023, 07:47 AM) *


i'm sure the vw/porsche engineers had the optimum solution when it came to those deflectors and real word tested it.

According to conventional mythology, VW & Porsche had no idea what type of oil should be used, what size the oil pump should be, or at what oil temperatures the engine should operate at. (IMG:style_emoticons/default/happy11.gif)


@Superhawk996 i enjoyed reading your post @ #8. (IMG:style_emoticons/default/biggrin.gif)
it got me thinking again.
about 15 years ago i took part in a professional forum on insulation and energy efficiency in buildings. i thought maybe the most vivid way i could get some notions across was to discuss the first "dwelling" on another planet. the LMs.
i had to bone up on what NASA and Grumman got up to.
i found it fascinating.
incredible technical object then (and still now!) and i was only really concentrating on the insulation and heat control aspects of it. mostly they addressed the issue with knowing what to do with radiant energy.
i hadn't realised there were two basic material and color schemes for the LMs.
the first batch for the early missions which landed on the moon equator. as a laugh you could call those tropical spec lunar modules. the second batch for the missions which landed much further north of the equator. temperate zone LMs. (IMG:style_emoticons/default/biggrin.gif) quite noticeable differences in areas of black material versus reflective external shields.

not to mention the problem of thermal expansion at monstrous levels that no earthly object ever endured on the rear face which was oriented towards the sun. which didn't go down and didn't stop shining on them like a blowtorch.

i am pretty sure the black tin on a VW aircooled engine is a similar study in the use of an absorbing and radiating dark surface for heat control and heat loss. one thing you can bet on is that its black for a reason that has nothing to do with aesthetics or engine dressing. i'm guessing a black or dark side down towards the engine itself is the most important dark surface and should be black no matter what. i'm still thinking about the top surface but if NASA logic is correct well it ought to be black too. we get the extra benefit on earth as you point out of convection cooling as well. heating the air carries the heat away from the surface.
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Posts in this topic
914werke   T4 Engine tin: thermal design   Mar 16 2023, 05:25 PM
technicalninja   That's possible a good idea... Done right it m...   Mar 16 2023, 06:03 PM
mepstein   An oil cooler with a fan pack seems like the way t...   Mar 16 2023, 07:07 PM
Lockwodo   So seeing a product recently got me thinking abou...   Mar 16 2023, 07:37 PM
914werke   Not debating that adding oil cooling does the job....   Mar 16 2023, 07:43 PM
technicalninja   Not debating that adding oil cooling does the job...   Mar 16 2023, 07:52 PM
914werke   Wondering how to tell how well the tins are seale...   Mar 16 2023, 10:15 PM
Superhawk996   Bottom line: reflective heat shield on the interi...   Mar 16 2023, 11:13 PM
Superhawk996   I was thinking about this a little more. What m...   Mar 17 2023, 11:06 AM
Superhawk996   Still thinking about this. Not sure copper “tin...   Mar 17 2023, 11:38 AM
GregAmy   Coming from a background in general aviation...I s...   Mar 17 2023, 12:40 PM
technicalninja   Insulating the tin should mean less heating of the...   Mar 17 2023, 01:40 PM
Nogoodwithusernames   Might be a bit OT, but I've seen things on The...   Mar 28 2023, 02:08 PM
NARP74   Between those two 3/8" holes....I was pluggin...   Mar 28 2023, 02:34 PM
yeahmag   That's really interesting... Got any pictures ...   Mar 28 2023, 02:38 PM
Al Meredith   lets remember that oil has gotten much better in 5...   Mar 28 2023, 03:17 PM
emerygt350   lets remember that oil has gotten much better in ...   Mar 28 2023, 03:25 PM
emerygt350   Does an oil cooler do anything for head temps? Du...   Mar 28 2023, 03:21 PM
VaccaRabite   Does an oil cooler do anything for head temps? D...   Mar 29 2023, 05:48 AM
914werke   Coming from a background in general aviation...I ...   Mar 28 2023, 03:32 PM
Superhawk996   You could use the Fan that is already in the Eng ...   Mar 28 2023, 05:12 PM
DRPHIL914   You could use the Fan that is already in the Eng...   Mar 30 2023, 06:08 AM
Geezer914   Spark plug wire seals!! Plug those holes.   Mar 28 2023, 04:28 PM
914_teener   Jake and others use an exothermic coating on the c...   Mar 28 2023, 04:56 PM
Geezer914   Biral cylinders?   Mar 29 2023, 04:30 AM
914werke   B:)   Mar 29 2023, 09:02 PM
yeahmag   What am I looking at here? B:)   Mar 30 2023, 10:58 AM
ClayPerrine   If you want to improve the engine cooling, you nee...   Mar 30 2023, 08:15 AM
914werke   If you want to improve the engine cooling, you ne...   Mar 30 2023, 09:11 AM
technicalninja   That's the early pre-heater thing for addition...   Mar 30 2023, 11:40 AM
914werke   That's the early pre-heater thing for addition...   Mar 30 2023, 03:16 PM
r_towle   These are oil cooled engines using air. Complete a...   Mar 31 2023, 09:20 PM
searunner   These are oil cooled engines using air. Complete ...   Apr 1 2023, 04:40 AM
wonkipop   These are oil cooled engines using air. Complete ...   Apr 1 2023, 04:56 PM
emerygt350   You don't want low oil temperature though. Op...   Apr 1 2023, 02:19 PM
Superhawk996   You don't want low oil temperature though. O...   Apr 1 2023, 04:46 PM
searunner   You don't want low oil temperature though. O...   Apr 2 2023, 02:57 AM
914werke   Now almost 50 yrs on I see fewer & fewer ...   Apr 1 2023, 05:51 PM
wonkipop   Now almost 50 yrs on I see fewer & fewer ...   Apr 1 2023, 06:49 PM
r_towle   I found that it takes a lot of detailing to proper...   Apr 1 2023, 05:58 PM
emerygt350   The 912 comparison would be very interesting.   Apr 1 2023, 06:52 PM
914werke   I found that it takes a lot of detailing to prope...   Apr 1 2023, 07:13 PM
r_towle   I found that it takes a lot of detailing to prop...   Apr 1 2023, 08:51 PM
einic   Gene Berg performed several attemts to improve coo...   Apr 2 2023, 02:28 AM
930cabman   Gene Berg performed several attemts to improve co...   Apr 2 2023, 12:57 PM
914werke   :idea: To prove or disprove the theory that the O...   Apr 2 2023, 12:42 PM
wonkipop   :idea: To prove or disprove the theory that the ...   Apr 2 2023, 03:39 PM
914werke   Call me skeptical. The T1 was never installed in ...   Apr 2 2023, 01:09 PM
r_towle   Call me skeptical. The T1 was never installed in...   Apr 2 2023, 03:59 PM
moto914   Hi. My around town & ocasional 2 hr highway ru...   Apr 2 2023, 04:51 PM
r_towle   Hi. My around town & ocasional 2 hr highway r...   Apr 2 2023, 06:04 PM
914sgofast2   Hi. My around town & ocasional 2 hr highway ...   Apr 2 2023, 06:13 PM
wonkipop   [quote name='r_towle' post='3069295' date='Apr 2 ...   Apr 3 2023, 06:47 AM
Superhawk996   i'm sure the vw/porsche engineers had the op...   Apr 3 2023, 08:26 AM
wonkipop   i'm sure the vw/porsche engineers had the o...   Apr 3 2023, 06:02 PM
wonkipop   So seeing a product recently got me thinking abou...   Apr 2 2023, 05:04 PM
moto914   QUOTE(914sgofast2) good question. QUOTE(r_towle @...   Apr 2 2023, 06:56 PM
Superhawk996   @wonkipop You are correct. Black is indeed the...   Apr 3 2023, 08:19 PM
wonkipop   [b]@[url=http://www.914world.com/bbs2/index.php?s...   Apr 3 2023, 09:05 PM
searunner   [quote name='Superhawk996' post='3069511' date='A...   Apr 5 2023, 03:25 AM
moto914   My opinion for the TWO deflector underside is that...   Apr 5 2023, 08:43 AM
wonkipop   @searunner yeah the 911 "tin" ware is ...   Apr 5 2023, 07:48 AM
wonkipop   @searunner to expand naively on the space shuttl...   Apr 5 2023, 08:09 AM
Mikey914   The 2 deflector design works very well. You have 4...   Apr 5 2023, 10:53 AM
914_teener   The 2 deflector design works very well. You have ...   Apr 5 2023, 12:57 PM
914werke   we added "winglets" to the design. Keepi...   Apr 5 2023, 01:57 PM
wonkipop   we added "winglets" to the design. Keep...   Apr 6 2023, 01:35 AM
Mikey914   To be clear that's a 3% increase in the effici...   Apr 6 2023, 09:42 AM


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