 clutch and throttle cable routing by pedal cluster |
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| jmargush |
 May 12 2023, 04:18 PM
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#1
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Member  Group: Members Posts: 460 Joined: 8-June 04 From: Goshen, IN Member No.: 2,176  |
I have a click every time I let the clutch out.
I got down in the foot well and it looks as though the end of the throttle cable that snaps of the ball end is dragging on the bell crank and clutch cable clevis. Do I have something routed wrong? or is there a way to keep these two from interfering? |
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| mgphoto |
May 12 2023, 05:39 PM
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#2
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"If there is a mistake it will find me" Group: Members Posts: 1,339 Joined: 1-April 09 From: Los Angeles, CA Member No.: 10,225 Region Association: Southern California |
QUOTE(jmargush @ May 12 2023, 02:18 PM)  I have a click every time I let the clutch out. I got down in the foot well and it looks as though the end of the throttle cable that snaps of the ball end is dragging on the bell crank and clutch cable clevis. Do I have something routed wrong? or is there a way to keep these two from interfering? Common to get them wrapped around each other, take the throttle cable off and unwrap it from the clutch cable, when there isn’t any drag on either, you got it right. |
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| ndfrigi |
May 12 2023, 06:19 PM
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#3
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Advanced Member Group: Members Posts: 2,928 Joined: 21-August 11 From: Orange County Member No.: 13,474 Region Association: Southern California 
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 pic show also the clutch cable tube is snap from weld on the side below the trottle cable tube. |
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| jmargush |
May 12 2023, 08:01 PM
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#4
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Member Group: Members Posts: 460 Joined: 8-June 04 From: Goshen, IN Member No.: 2,176 |
I'll check that out.
I don't feel drag on either just the click when releasing the clutch due to the interference, but never hurts to take a look in there. Thanks |
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| jmargush |
May 19 2023, 08:24 PM
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#5
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Member Group: Members Posts: 460 Joined: 8-June 04 From: Goshen, IN Member No.: 2,176 |
Throttle cable was routed correctly, but I did notice with closer inspection the pin that holds the clevis on the clutch cable to the bell crank jumps when the clutch is engaged.
I am assuming the hole in the bell crank is oblong and worn. Possible fixes? weld the holes back in and redrill? |
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| mgphoto |
May 19 2023, 08:47 PM
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#6
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"If there is a mistake it will find me" Group: Members Posts: 1,339 Joined: 1-April 09 From: Los Angeles, CA Member No.: 10,225 Region Association: Southern California |
QUOTE(jmargush @ May 19 2023, 07:24 PM) Throttle cable was routed correctly, but I did notice with closer inspection the pin that holds the clevis on the clutch cable to the bell crank jumps when the clutch is engaged. I am assuming the hole in the bell crank is oblong and worn. Possible fixes? weld the holes back in and redrill? Not exactly sure what you are explaining, photos would help. All of the parts are available, pin, and clevis, there is a plastic bushing in the clutch pedal lever, there are replacement bushings that are bronze and last a lot longer. |
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| jmargush |
May 20 2023, 03:31 AM
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#7
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Member Group: Members Posts: 460 Joined: 8-June 04 From: Goshen, IN Member No.: 2,176 |
Video was to big to upload I'll have to see if i can figure out how to Compress it or I'll take some pictures.
It is the hole in the arm from the pedal cluster that the clutch cable attaches to. No bushing in this spot. |
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| bdstone914 |
May 20 2023, 08:29 AM
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#8
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bdstone914 Group: Members Posts: 4,522 Joined: 8-November 03 From: Riverside CA Member No.: 1,319 |
QUOTE(jmargush @ May 20 2023, 02:31 AM) Video was to big to upload I'll have to see if i can figure out how to Compress it or I'll take some pictures. It is the hole in the arm from the pedal cluster that the clutch cable attaches to. No bushing in this spot. There should be a bushing in the clutch arm. Very common for the clevis pin to wear the hole in the bushind and into the arm. Some have worn completely thru the arm. Replacement arms are available. You need to pull the pedal set to replsce the clutch shaft. @jmargush |
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| jmargush |
May 20 2023, 02:46 PM
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#9
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Member Group: Members Posts: 460 Joined: 8-June 04 From: Goshen, IN Member No.: 2,176 |
Anyone know if you can buy the Clutch arm bushing by itself? Is it available in bronze?
I just found the individual nylon on pelican |
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| mgphoto |
May 21 2023, 05:21 PM
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#10
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"If there is a mistake it will find me" Group: Members Posts: 1,339 Joined: 1-April 09 From: Los Angeles, CA Member No.: 10,225 Region Association: Southern California |
QUOTE(jmargush @ May 20 2023, 01:46 PM) Anyone know if you can buy the Clutch arm bushing by itself? Is it available in bronze? I just found the individual nylon on pelican Look for the bronze bushing kit, it has them all, you probably need all of them. Or get Bruce Stone to redo yours, he does excellent work. |
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