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> SS Fuel Line Installation, with pictures
billd
post Sep 16 2005, 08:45 AM
Post #21


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I started out to restore my 73 2.0L to its original D-Jetronic fuel injection. At some point I decided that I while I was working on the fuel system I might as well replace the plastic lines with stainless steel and relocate the pump. Here are some pictures with commentary of the fuel line upgrade.

Overall the fuel line install was fairly easy. It would have been much easier if I hadn't decided to run one solid line from the tank all the way to by the MPS sensor. If I did this over again I would do everything the same except that the solid lines would stop at the right side of the firewall and I'd run hose from there.

First, I removed the interior and pulled the fuel tank. Here is a photo of the tank halfway out. The hoses on the tank were long enough that I didn't need to disconnect them through the service hole below the tank. I was able to lift the tank to this position and then disconnect the hoses from above. The new hoses I installed are also long enough to permit access from above.


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billd   SS Fuel Line Installation   Sep 16 2005, 08:45 AM
billd   Here is a view of the old lines beneath the tank. ...   Sep 16 2005, 08:52 AM
billd   After the tank was out I pushed the lines back thr...   Sep 16 2005, 08:57 AM
billd   Another view of the old lines showing the bend nea...   Sep 16 2005, 08:58 AM
billd   After the old lines are out its time to put the ne...   Sep 16 2005, 09:05 AM
billd   The lines are run along the firewall and held in p...   Sep 16 2005, 09:08 AM
billd   Here are the lines running along the right side of...   Sep 16 2005, 09:11 AM
billd   With the picture this time.   Sep 16 2005, 09:12 AM
billd   Meanwhile back under the gas tank, I fabricated a ...   Sep 16 2005, 09:16 AM
goose2   Good thread, thanks! I'll be doing this so...   Sep 16 2005, 09:33 AM
Headrage   You need to replace those clamps with real FI hard...   Sep 16 2005, 09:38 AM
J P Stein   How are you clamping the lines in the tunnel?   Sep 16 2005, 09:50 AM
billd   The lines are not clamped in the tunnel. They are...   Sep 16 2005, 10:01 AM
goose2     Sep 16 2005, 10:13 AM
Headrage   From what I've seen, it's the edges of the...   Sep 16 2005, 10:28 AM
Grimstead   Great job http://www.914world...   Sep 16 2005, 10:40 AM
jsteele22   Great job, thanks for the post. I have a couple o...   Sep 16 2005, 11:06 AM
billd   ...   Sep 16 2005, 01:28 PM
Headrage   I got all of mine at either Autozone or Pep-Boys.....   Sep 16 2005, 02:59 PM
smooth_eddy   From your last picture it looks like you used 2 di...   Sep 16 2005, 04:57 PM
billd  

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