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> Hell Hole Rust discovered, go me...
VaccaRabite
post Dec 9 2005, 04:18 PM
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So, I had thought that spot through the firewall was isolated. I was wrong.

(IMG:http://static.flickr.com/35/71884394_abb0fd7653.jpg)

(IMG:http://static.flickr.com/34/71884388_3b4916eb8b.jpg)

I took out the battery tray, as it was looking ratty. After I had it out, I started probling with a screw driver and a hammer to see what was surface rust, and what was problem rust.

It seems like the inner fender has issues in the hell hole, as does the engine surround. But the long is solid. I was really whaleing at it with the hammer and screwdriver, and nothing went through. Also, above the hell area, there is surface rust, but I could not probe through that either.

How do I fix this? Do I need to take off the outer quarter panel? If so, exactly how do I go about doing that?

At this point, should I fix it and weld in a new battery tray there, or move the battery to a box in the back?

This is not the first time that the battery box had been replaced. It looked like the top to the tray had been rusted out, cut out, and a new top welded in a long time ago. The person who welded it in, also managed to burn through the inner pass-side quarter panel on one of his tack welds, so that area was weak too. maybe a waek spot the size of a quarter.

And, I went out into the garage tonight with the intentions of pulling out my crumbly old fuel lines....

Zach
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Posts in this topic
Vacca Rabite   Hell Hole Rust discovered   Dec 9 2005, 04:18 PM
Rand     Dec 9 2005, 04:36 PM
Bleyseng   Looks pretty easy.. Cut out the rusty metal and fa...   Dec 9 2005, 10:25 PM
Vacca Rabite   I think that you are right. Today I am going to c...   Dec 10 2005, 07:55 AM
Vacca Rabite   OKay, today I tried to cut out the rust. http:...   Dec 13 2005, 05:32 PM
Bleyseng   First, drill out the spot welds on the engine shel...   Dec 13 2005, 06:41 PM
Vacca Rabite   I was thinking about this last night, while puttin...   Dec 14 2005, 06:22 PM
LvSteveH   Plasma would be great, but beware, there may be qu...   Dec 14 2005, 06:48 PM
dmenche914   dont cut too much down below as this is a structu...   Dec 14 2005, 07:32 PM
Vacca Rabite   The fabrication I am not too concerned about. Its...   Dec 14 2005, 09:58 PM
LvSteveH   I save up my worn disks to get into smaller areas,...   Dec 14 2005, 10:15 PM
Lou W   Here's a kit that a club member sells; Engman...   Dec 14 2005, 10:44 PM
Bleyseng   Yippie a kit! thats the way to go and don...   Dec 14 2005, 10:51 PM
dmenche914   I have found a pnuematic recipicating saw works gr...   Dec 14 2005, 11:34 PM
MarkV   That doesn't look too bad. I did the same repa...   Dec 15 2005, 12:40 AM
Vacca Rabite   Hey, I got it out! Pic from the cabin, firewa...   Dec 16 2005, 04:09 PM
SirAndy   if i'm not mistaken, i can look inside your lo...   Dec 16 2005, 04:28 PM
Vacca Rabite   <...   Dec 16 2005, 04:52 PM
SirAndy  

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