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> Longitudinals repair, how bad before I throw up my hands?
pek771
post Jan 9 2006, 07:32 PM
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I'll post some new pictures when I get home. I may have the record for rusted longitudinals, but I am going to fix them anyway. PO did a lot of shoddy quiltwork patching, and when I got the car opened up really well, it is ugly. I got the heater tube out of the drivers side long just a minute ago. The amount of rust is mind-boggling. At least the car is lighter now. It has taken three weeks to get it cut up this far (link in my signature)

How did Porsche construct the longs originally? Was it like a shoebox turned on its side, with the lid facing out (the inner rocker panel is the lid)? I can make a new box of 16 ga steel, roughly 6-1/2" x 4" with some internal stiffeners, and bulkhead the rear to help carry the suspension. Weld the new box into what is left of the existing longitudinal, put some new inner rockers in and be done with it.

This sounds too simple, even though I have a sheet metal shop and my MIG machine at my disposal. Anyone ever try to do this before, or am I venturing into new uncharted waters? Or, am I delusional?

Thanks!
Pat
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Posts in this topic
pek771   Longitudinals repair   Jan 9 2006, 07:32 PM
Bleyseng   I would just buy the BradMayer Clamshells for the ...   Jan 9 2006, 07:44 PM
r_towle   Shoe box is correct. I would say think this out. ...   Jan 9 2006, 07:52 PM
MecGen   Dude Without seeing a pic, this is a lot of work ...   Jan 9 2006, 07:54 PM
Sideways   I think you have my car. You painted it green an...   Jan 9 2006, 07:55 PM
r_towle     Jan 9 2006, 07:58 PM
MecGen   My Bad Missed the "new" htt...   Jan 9 2006, 08:04 PM
pek771   OK, I got some of the really ugly stuff on the web...   Jan 9 2006, 09:27 PM
Joe Sharp   I'm just really sorry I didn't find you so...   Jan 9 2006, 10:41 PM
Joe Sharp   Ya know Pat: Thats the way I feel about my driver....   Jan 9 2006, 10:44 PM
marks914   Here is a link to my clamshell installation: http...   Jan 10 2006, 02:03 PM
pek771   Mark: Thanks for the link. I have figured out how ...   Jan 10 2006, 10:15 PM
GWN7   Top of the page ...green bar "914 info" Also look...   Jan 10 2006, 10:23 PM
Joe Sharp   Pat: We (Thomas and myself) have been looking for ...   Jan 10 2006, 10:57 PM
pek771   Figured I post some more progress on cutting out t...   Jan 11 2006, 08:53 PM
pek771   So, I found the rear section of a California car. ...   Jan 14 2006, 08:10 PM
Bleyseng   Yes, I have seen that including a 914/6 rear and a...   Jan 14 2006, 08:15 PM
Lou W     Jan 14 2006, 08:24 PM
pek771   So, I started to make some more progress. I had to...   Jan 31 2006, 08:33 PM
pek771   Cleaned up long rear section   Jan 31 2006, 08:36 PM
pek771   If I had a functional brain, I'd cut this wrec...   Feb 4 2006, 08:30 PM
Hammy   you've gone this far... why give up? You can d...   Feb 4 2006, 09:16 PM
Lou W  
  Feb 4 2006, 09:36 PM
pek771   I'll have to put some new pix on the website. ...   Feb 4 2006, 09:50 PM
736conver   dedication http://www.91...   Feb 4 2006, 10:07 PM
pek771   Well, I hate to say this, but I couldn't see a...   Feb 7 2006, 08:44 PM


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