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> Head blanks?
alpha434
post Mar 21 2006, 01:59 AM
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Where can I get some blank head castings? I've got an NHRA friend who thinks he can make some power. And I'd rather not buy a whole block of aluminum.
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McMark
post Mar 21 2006, 02:03 AM
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Here

I believe they are based on bus castings.
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alpha434
post Mar 21 2006, 02:04 AM
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I meant raw castings. No holes in 'em yet. I'll put my own holes in there.
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McMark
post Mar 21 2006, 02:06 AM
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Nope. Get out the welder, make your own castings, or billet.
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alpha434
post Mar 21 2006, 02:07 AM
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Unless aircooled technology would sell me a raw casting for cheap. The plan was to not spend much more than a block of aluminum but not have to cut fins with a slot cutter endlessly.
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alpha434
post Mar 21 2006, 02:09 AM
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QUOTE (McMark @ Mar 21 2006, 12:06 AM)
Nope. Get out the welder, make your own castings, or billet.

Welder? To "make" your own castings?!? Well. I HAVE been meaning to set up a foundry. And one of the guys I went to Vocational school with JUST got his own house.

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McMark
post Mar 21 2006, 02:09 AM
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What holes were you referring to, that you would cut yourself?
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McMark
post Mar 21 2006, 02:10 AM
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QUOTE (alpha434 @ Mar 21 2006, 12:09 AM)
QUOTE (McMark @ Mar 21 2006, 12:06 AM)
Nope.  Get out the welder, make your own castings, or billet.

Welder? To "make" your own castings?!? Well. I HAVE been meaning to set up a foundry. And one of the guys I went to Vocational school with JUST got his own house.

(IMG:http://www.914world.com/bbs2/html/emoticons/happy11.gif)

As in weld up the other castings and re-cut. (IMG:http://www.914world.com/bbs2/html/emoticons/dry.gif)
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alpha434
post Mar 21 2006, 02:15 AM
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Hmmm.... I guess that works in a pinch. The problem is that cast aluminum is an inconsistant material, and that makes it hard to get great weld penetration, like what you will want/need on the combustion chamber.

ANYWAY... My buddy wants to completely revamp the flow angles. So it needs to start as a solid piece of material anyway.
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davep
post Mar 21 2006, 06:34 AM
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QUOTE (alpha434 @ Mar 21 2006, 12:15 AM)
ANYWAY... My buddy wants to completely revamp the flow angles. So it needs to start as a solid piece of material anyway.

you are talking billet here anyway.
you would have to weld up fins in a casting to put your holes where you want them and still have wall thickness.
most castings are near net shape to avoid having to machine in the first place.
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ChrisFoley
post Mar 21 2006, 08:24 AM
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QUOTE (alpha434 @ Mar 21 2006, 03:15 AM)
The problem is that cast aluminum is an inconsistant material, and that makes it hard to get great weld penetration

What a load of BS! That just tells me you don't know squat about welding aluminum. (IMG:http://www.914world.com/bbs2/html/emoticons/smash.gif) (IMG:http://www.914world.com/bbs2/html/emoticons/biggrin.gif) (IMG:http://www.914world.com/bbs2/html/emoticons/mueba.gif) (IMG:http://www.914world.com/bbs2/html/emoticons/welder.gif)
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Part Pricer
post Mar 21 2006, 08:33 AM
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(IMG:http://www.914world.com/bbs2/html/emoticons/popcorn[1].gif)

Ask him how fast he can go in his 914 in 3rd gear. (IMG:http://www.914world.com/bbs2/html/emoticons/biggrin.gif)
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Jake Raby
post Mar 21 2006, 08:40 AM
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You're NHRA friend better have plenty of patience.. My Billet head program just went past 3.5 years of development and still has flaws that are being worked out.

Finding the PROPER alloy of Billet was the hardest part, by far. It takes a lot of machine time to whittle it into a head and more time to test it, and I'll bet you 500 bucks that you WILL NOT get it right the first time.

As for the new castings, we have to buy the heads 100% complete from Spain to get them, the factory finishes them up so a blank casting is out of the question- I have been trying to persuade the factory to do that for 5 years now. We take the new castings, rip out the valves, guides, seats and etc and start from scratch with our own components as the factory components are horrible.

This can all be done and we have done it, BUT you better be ready to swallow a lot of cash to get something that even functions correctly, much less runs cool enough. Thermal conductivity of different alloys is drastically different and you'll find this out very quickly.

A good welder can do anything with a head casting, proper preheating and post cooling are mandatory and it takes experience to know what "proper" is for these heads...
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rhodyguy
post Mar 21 2006, 08:43 AM
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every passageway is cast in (IMG:http://www.914world.com/bbs2/html/emoticons/blink.gif), and things kind of "line up" (IMG:http://www.914world.com/bbs2/html/emoticons/huh.gif) . best wishes on your wheel re-invention.

k
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DNHunt
post Mar 21 2006, 08:48 AM
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I figured this would get entertaining. (IMG:http://www.914world.com/bbs2/html/emoticons/popcorn[1].gif) I was kind of hoping for billet titanium heads.

Dave
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Jake Raby
post Mar 21 2006, 09:28 AM
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LOL.....

I NEVER try to tell someone that something cannot be done, because I HATE it when people tell me that and usually it makes me forge forward with no sense at all, just to prove them wrong..

I just try to share what I have experienced and tell guys it may not be as simple as it seems and could entail a hell of a lot more work that anticipated.

It is also expensive, even if you have a full machine shop at your disposal.
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Bleyseng
post Mar 21 2006, 10:09 AM
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I'd see if Mueller can cast up some new castings for ya in his backyard operation....


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rhodyguy
post Mar 21 2006, 10:14 AM
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(IMG:http://www.914world.com/bbs2/html/emoticons/headbang.gif) figuring out the core placement/index. the void type, not the head blank. now, which is the cope and which is the drag? (IMG:http://www.914world.com/bbs2/html/emoticons/unsure.gif)

k
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alpha434
post Mar 21 2006, 10:18 AM
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QUOTE (Jake Raby @ Mar 21 2006, 07:28 AM)
LOL.....

I NEVER try to tell someone that something cannot be done, because I HATE it when people tell me that and usually it makes me forge forward with no sense at all, just to prove them wrong..

I just try to share what I have experienced and tell guys it may not be as simple as it seems and could entail a hell of a lot more work that anticipated.

It is also expensive, even if you have a full machine shop at your disposal.

I like Jake's perspective on things.

And I can't do Ti heads. Ti doesn't transfer heat, so it would have a problem with cooling until the heat would build up locally in the combustion chamber and start the thing on fire.

I've had enough problem with the Ti connecting rods. No pictures, but four are already in an engine. Hush hush.
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alpha434
post Mar 21 2006, 10:21 AM
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QUOTE (Bleyseng @ Mar 21 2006, 08:09 AM)
I'd see if Mueller can cast up some new castings for ya in his backyard operation....


(IMG:http://www.914world.com/bbs2/html/emoticons/av-943.gif)

Since when is that funny? That may be what I have to do.


It is really too bad that Jake's French company won't sell blanks. I'll bet it causes all sorts of problems for him. And it will me.

Even if I had a casting with the fins taken out of it would save 30-45 minutes of actual run time. And plenty more time setting and programming. Right, Jake?
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