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> Corner Balancing a Twisted Tub ..., Adventures in Weight-Distribution Land ...
SirAndy
post Apr 22 2006, 02:00 AM
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so, McMark and i spent all day today trying to corner balance my tweaked and twisted tub.

i started out with all 4 corners the same ride-height. but the car felt awful. twitchy like hell and the left front always wanted to slide on me.

so, we got a bunch of scales and went to investigate.

almost 3/4 tank of gas and my fat ass in the drivers seat ...

the end result is still not perfect, but *much* better than before.
interestingly enough, now that the corners are balanced, the tub looks all crooked. (IMG:style_emoticons/default/wacko.gif)

i guess it makes sense, it's either:
- twisted tub, same ride height on all 4 corners, corner weights waaaay off
or
- twisted tub, corners balanced, tub looks bend.


we'll see how it holds up at the AX this AM, but it felt *much* better on the ride home from napa ...

thank you Mr. McMark!
(IMG:style_emoticons/default/smilie_pokal.gif)


here's a printout from the high-tech software we used to track the data ...


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SirAndy
post Apr 22 2006, 02:12 AM
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oh, and btw. looks like my car comes in at around 2000lbs without me but 3/4 tank of gas ...

not too shabby for the gallons of bondo the PO threw at it ...
(IMG:style_emoticons/default/wink.gif) Andy
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McMark
post Apr 22 2006, 02:53 AM
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Yeah, a nice set of scales from SMART is on my short list.

I had a good time and learned a lot.

Tomorrow morning we'll see if it was worth it. (IMG:style_emoticons/default/driving.gif)
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r_towle
post Apr 22 2006, 09:01 AM
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Ill have to say..
The graphics on that software is amazing.
The details and the ability to see all the data on one portable screen is perfect...
And I love the fact that the battery never runs out...

Nice job.
Would you mind showing us how you used scales...without the special racing scales....

Rich
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rhodyguy
post Apr 22 2006, 09:31 AM
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did you alter the corner balancing after the alignment? where did you make the biggest move? the adj perches, up front, or a combo?

k
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Flat VW
post Apr 22 2006, 09:50 AM
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My bookie runs that same software.


John (IMG:style_emoticons/default/laugh.gif)



QUOTE(r_towle @ Apr 22 2006, 08:01 AM) *

The graphics on that software is amazing.
The details and the ability to see all the data on one portable screen is perfect...
And I love the fact that the battery never runs out...

Rich

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McMark
post Apr 22 2006, 11:38 AM
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QUOTE(r_towle @ Apr 22 2006, 08:01 AM) *

Would you mind showing us how you used scales...without the special racing scales....


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Ghetto corner balance. It actually worked pretty well. Scales went up to 360+ lbs even though they were only rated for 300 lbs. $6 per scale on sale. (IMG:style_emoticons/default/wink.gif)

QUOTE(rhodyguy @ Apr 22 2006, 08:31 AM) *

did you alter the corner balancing after the alignment? where did you make the biggest move? the adj perches, up front, or a combo?


The car was aligned when we started, now it's a little out of alignment. That the price you pay for night-before adjustments. The image Andy posted shows how obviously tweaked the chassis was. The left rear was above 600 lbs constantly, the front right was below 500 lbs most of the time and the front left/right rear were pretty stable and balanced at around 550 lbs. The left rear suspension pickup is probably tweaked downwards and the front right suspension is visibly tweaked upwards. So we made a lot of progress, considering the chassis.

Next step for Andy's car is the Celette Bench! (IMG:style_emoticons/default/wink.gif)
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SirAndy
post Apr 22 2006, 07:26 PM
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QUOTE(McMark @ Apr 22 2006, 01:53 AM) *

Tomorrow morning we'll see if it was worth it. (IMG:style_emoticons/default/driving.gif)


well, what do you know? for some reason, we got it "dead on"! (IMG:style_emoticons/default/smilie_pokal.gif)

weird bump-steer and random lane change is gone. it felt really nice on the freeway on the way home ...
then the AX today, well, what can i say, the car handled great! crisp turn in and perfect balance. even the (more or less random) sway bar setting was dead on. just a tad of oversteer, which is gud on a guttless 1.7L. felt like i had power oversteer, helped a lot in getting the car around those tight turns ...

i was only 3 secs of trekkor, which was plenty good enough for me ...
(IMG:style_emoticons/default/clap56.gif) Andy
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SirAndy
post Apr 22 2006, 07:29 PM
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and here's the fun part, this is *AFTER* the corner balancing, holy mother of bent tubs ...

(IMG:style_emoticons/default/av-943.gif) Andy


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Qarl
post Apr 22 2006, 07:36 PM
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quick question...

what does one do when corner balancing to "adjust" the weight distribution?

Does it involve adjusting spring height, torsion bar tension, etc.??

Just curious?
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SirAndy
post Apr 22 2006, 07:39 PM
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QUOTE(Qarl @ Apr 22 2006, 06:36 PM) *

Does it involve adjusting spring height, torsion bar tension, etc.??

yupp, all of that ... basically, move each of the corners up/down until you get the weight numbers on each corner you want.

BUT, it sounds much easier than it is, a good setup can be tricky, not to mention when the tub is bend ...
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Qarl
post Apr 22 2006, 07:42 PM
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So what was your final distribution percentage Front/Rear?

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Andyrew
post Apr 22 2006, 07:46 PM
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Wow andy... thats bent!

How was the difference in handling?
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SirAndy
post Apr 22 2006, 07:48 PM
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QUOTE(Qarl @ Apr 22 2006, 06:42 PM) *

So what was your final distribution percentage Front/Rear?


total weight, with me (~215lbs) and a 3/4 tanks of gas: 2210 lbs
front/back ratio: 46/54

still slightly heavier in the back, but i don't want to go any lower in the front and i didn't want to put that twisted back up in the air any more ...

car looks funny, but it handled great at the AX today ...
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Van914
post Apr 23 2006, 06:48 AM
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Andy,
The drivers side should be higher without you in the seat. Let's see a picture with you in the seat and compare.
Having the same issues,
Van914
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Katmanken
post Apr 23 2006, 09:10 AM
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I agree wth Van, getcher butt in the car and reshoot the pics.

Van, your car looked perfect from what I could see. Shiny black paint and door gaps usually show up those kinds of issues.

Bet I have the same problem as you guys. Dang PO bondoed the right front wheel well and front bulkhead so I coudn't seee the ripples. (IMG:style_emoticons/default/ar15.gif)

Trying to come up with a ghetto method of frame checking and fixturing using my rusty spare car as an alignment baseline. It has many fewer miles and only one rear fender crunch, but a lot more rust. If it measures good, it could be used to make alignment fixtures off of it, and supply good unbent parts to fix my suspected bent car. Move the fixture to the bent car, and use it to "align" the new parts for welding. Kinda like a ghetto Cellete.



Ken
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rhodyguy
post Apr 23 2006, 09:23 AM
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note the ds rear is high and the pass front is low. i would think the car will settle a bit with the driver's weight in the seat but more of a complete f to r side change. i'll look for my final alignment figures on the silver car after while. you two went through all of this just for an a-x? if trekor took off 2 plug wires and leveled the playing field i think you would've beat him.(IMG:style_emoticons/default/smile.gif)

k
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McMark
post Apr 23 2006, 10:17 AM
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The car isn't going to sit level until it's straightened. Even with Andy in the seat it still looks funny. We went through the trouble because it was fun. Isn't that what these cars are about?
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SirAndy
post Apr 23 2006, 12:37 PM
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QUOTE(McMark @ Apr 23 2006, 09:17 AM) *

The car isn't going to sit level until it's straightened. Even with Andy in the seat it still looks funny.

(IMG:style_emoticons/default/agree.gif) with the 250lbs springs in the back, even with me in the car it looks pretty much the same. the car doesn't move all that much when i get in the car ...

and kevin is right, the car was hit in the drivers rear AND pass front, presumably at the same time ...
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Aaron Cox
post Apr 23 2006, 12:41 PM
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whats it run to straighten a tub on a cellete fixture?
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