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> The Nando Build - Tear down thru First Start, Power for your budget....Both ways!
jwalters
post Dec 6 2006, 07:02 PM
Post #1


Sooo Close.......
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From: Huntsville, AL
Member No.: 2,068
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(IMG:style_emoticons/default/biggrin.gif) Hello all!

Welcome to the "NANDO BUILD"!

From this first page onward the saga of one mans quest for Uber reliable power will unfold..

My good friend Nando (martinef1963 - club member here) has experienced engine power problems. He has made the decision to rebuild for two primary purposes:

1 - Must be stone reliable and all things working (heat)

2 - Must make more power than stock.

I went down to his house which is about 45 minutes away and helped him pull the engine. We then loaded the engine is his beast and brought it back to my skunk works: "Exhaustive Solutions".

And thus began the teardown -

But let me back up for a moment. Nando was unsure of just where to go with his motor. Size wise, power wise, money wise, etc, etc.

So I took him for a ride in Black Sabbath - Here is what comprises my motor build:

1.7 liters

Original 1971 90mm pistons and cylinders (almost worn out, I just did not have the money for upgrade when building, which is what many of you, are in the same predicament) These have a fair amount of blowby, and are probably affecting my overall compression ratio by -2 points by guessing..so prolly around 7.1:1 at least.

A SCAT C20 cam -

Weber 40mm IDF's with stock vents, 120 mains and 45 idles with F7 tubes.

Short manifolds

2 liter headpipes with monza manta exhaust

009 with crane optical

Now I am the first to admit, my motor is not "new", nor is it at full power levels had I had the money to do it the way I wanted....

I'll just let Nando tell you all what HE thought-----

Back to the motor:Attached Image This is one reason why low power----


Attached Image
These are the really small valve 1.8/2.0 heads. W/o cleaning thay look to be pretty good, will know more when cleaned ---



I have some bolt-on power mods I have been working on for quite some time now, and a few will be incorporated into Nando's engine. I am using Black Sabbath as my on-road test bed. Everything I do is backed up by road tests and chassis dyno tests.......Stay tuned for info and pics. (IMG:style_emoticons/default/cool_shades.gif)
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Posts in this topic
jwalters   The Nando Build - Tear down thru First Start   Dec 6 2006, 07:02 PM
jwalters   Here better pics of Nando's bored out 96mm cyl...   Dec 6 2006, 07:14 PM
martinef1963   1st would like thank JWalters for his help and sav...   Dec 7 2006, 07:36 AM
jwalters   :D Whuts up dude? Did you jump on that piston /...   Dec 7 2006, 09:01 AM
jwalters   :blink: The only two pushrods form the entire ass...   Dec 7 2006, 05:45 PM
martinef1963   Here are some pictures of the progress of the engi...   Dec 8 2006, 08:05 PM
jwalters   :( Man, today has been rough - had company x-mas ...   Dec 11 2006, 06:40 PM
jwalters   :blink: Quite the wear pattern, eh?   Dec 11 2006, 06:43 PM
jwalters   Nuther shot:   Dec 11 2006, 06:44 PM
jwalters   :DRUNK: Well, glad to be back on the club site...   Dec 12 2006, 06:13 PM
jwalters   These heads have an unbelievable amount of build-u...   Dec 12 2006, 06:16 PM
jwalters   Possibly some free metal and most likely improper ...   Dec 12 2006, 06:17 PM
jwalters   #1 rod cap bearing ---   Dec 12 2006, 06:18 PM
jwalters   And the small end.............of same rod...........   Dec 12 2006, 06:19 PM
jwalters   OK, NOW to some nittie - grittey -- The heads are...   Dec 12 2006, 07:01 PM
jwalters   Nuther shot....   Dec 12 2006, 07:03 PM
jwalters   OK, whuts next?? Exhaust valve from same side of...   Dec 12 2006, 07:06 PM
jwalters   'Nuther shot........... quick edit: How abo...   Dec 12 2006, 07:08 PM
jwalters   'Nuther shot --   Dec 12 2006, 07:10 PM
jwalters   OK- Here are the seats --- notice the build-up of ...   Dec 12 2006, 07:14 PM
jwalters   The heads are where it is all at.....................   Dec 12 2006, 07:15 PM
jwalters   All things considered - this is where you never wa...   Dec 12 2006, 07:16 PM
martinef1963   More MONEY? If my wife only knew how much this wa...   Dec 12 2006, 10:24 PM
jwalters   Bro - you call me that freaking early and we are g...   Dec 12 2006, 10:56 PM
martinef1963  
QUOTE(scotty b @ M...   Mar 11 2007, 05:56 PM
jwalters   Ok, so now off to lapping in a barrel now that I a...   Mar 11 2007, 05:46 PM
jwalters   Here is a very good visual of the barrel to head s...   Mar 11 2007, 05:49 PM
jwalters   'nuther shot...   Mar 11 2007, 05:50 PM
jwalters   One more shot for posterity.. The key with THIS o...   Mar 11 2007, 05:53 PM
jwalters   Ok - back at it. Finished the basic build-up the o...   Mar 20 2007, 08:13 PM
jwalters   A good friend of mine made a post, back a little, ...   Mar 20 2007, 08:20 PM
jwalters   Ok, more info now for those of you who would reall...   Mar 20 2007, 08:32 PM
jwalters   This is the dead simple operation of lapping in ...   Mar 20 2007, 08:36 PM
jwalters   This is what you are looking for when mating the c...   Mar 20 2007, 08:40 PM
jwalters   here is the same head after some judicious lappin...   Mar 20 2007, 08:45 PM
jwalters   A quick shot of the internals---this case is a ver...   Mar 20 2007, 08:49 PM
jwalters   I have torn open quite a many of these engines and...   Mar 20 2007, 08:53 PM
jwalters   OK, here is a highly coveted secret I will now pas...   Mar 20 2007, 08:57 PM
jwalters   Yours truly demonstrating how to assemble a piston...   Mar 20 2007, 09:01 PM
jwalters   Very nice...   Mar 20 2007, 09:05 PM
jwalters   Nando doing the other side... And assembling the...   Mar 20 2007, 09:08 PM
jwalters   This is a rarity for me - second time in 15 years ...   Mar 20 2007, 09:10 PM
jwalters   :DRUNK: Done for now - now to wait for Nando...   Mar 20 2007, 09:13 PM
martinef1963   "The Money Pit!" This project went ...   Mar 21 2007, 04:12 AM
jwalters   [quote name='martinef1963' date='Mar 2...   Mar 21 2007, 08:31 PM
elwood-914   Hey guys, great job! Thanks for taking the tim...   Mar 20 2007, 10:20 PM
jwalters   :D Hey, I got your messege, yes it is ok to pull ...   Mar 21 2007, 08:29 PM
martinef1963   Money Pit was delivered from the body shop yesterd...   Mar 22 2007, 06:10 AM
martinef1963   Here are some more pixs   Mar 22 2007, 06:16 AM
martinef1963   I was going to wash the engine bay area and prep f...   Mar 22 2007, 01:08 PM
Aaron Cox   where did ya get the 'elbow' for the full ...   Mar 22 2007, 01:33 PM
martinef1963   Hi AA - I didn't get it, J picked it up. He w...   Mar 22 2007, 01:52 PM
jwalters   Hi AA - I didn't get it, J picked it up. He ...   Mar 22 2007, 05:29 PM
jwalters   Damn Nando -- --- --- Ain't gonna do this :be...   Mar 22 2007, 05:35 PM
martinef1963   Gin & Coke - :WTF: One thing for sure you wi...   Mar 23 2007, 07:47 PM
rhodyguy   that came out super nice!!! k   Mar 23 2007, 07:55 PM
jwalters   that came out super nice!!! k Ye...   Mar 23 2007, 08:05 PM
martinef1963   I looked like that Peanut guy w/ the dust hanging ...   Mar 23 2007, 08:13 PM
martinef1963   Here are the machined down motor mount. We had to...   Mar 23 2007, 08:08 PM
jwalters   Is it snug on the nipple :huh: or the hose :huh...   Mar 23 2007, 08:11 PM
martinef1963   The "NIPPLE" :stones: on the hose sid...   Mar 23 2007, 08:17 PM
jwalters   The "NIPPLE" :stones: on the hose si...   Mar 23 2007, 08:36 PM
rhodyguy   what's all the weird crap shown in the lip of ...   Mar 24 2007, 10:15 AM
martinef1963   It's the heat shielding material - the "f...   Mar 24 2007, 10:48 AM
martinef1963   Thank God the wife doesn't want to do anything...   Mar 24 2007, 01:13 PM
martinef1963   This one looks beter:   Mar 24 2007, 01:17 PM
jwalters   This one looks beter: :DRUNK: FARFENNUGENN ...   Mar 24 2007, 06:28 PM
jwalters   :beer3: Hey dude, I set all your stuff (Gaskets a...   Mar 24 2007, 06:56 PM
martinef1963   thanks - hey do I need to take the clutch, pressur...   Mar 24 2007, 07:18 PM
jwalters   thanks - hey do I need to take the clutch, pressu...   Mar 24 2007, 07:25 PM
914Tom   the revision on my 2.0 hast still to come, so is s...   Mar 26 2007, 02:14 PM
jwalters   the revision on my 2.0 hast still to come, so is ...   Mar 26 2007, 06:44 PM
Gint   Great work. And thread too. That engine bay came...   Mar 26 2007, 07:00 PM
martinef1963   Thanks Mike, The heat/sound pad from Performance ...   Mar 27 2007, 09:46 AM
Aaron Cox   just noticed something.... why didnt you use long...   Mar 26 2007, 09:10 PM
martinef1963   Aaron - we went looking for longer studs, but coul...   Mar 27 2007, 09:55 AM
addwestern   Nando- Looking very good as you said she would. My...   Mar 27 2007, 02:43 AM
martinef1963   I just rcvd my Cylinder Head Temp Gauge and I am w...   Mar 27 2007, 09:02 PM
Brian_Boss   That thing that looks like a ring terminal is the ...   Mar 27 2007, 09:08 PM
martinef1963   Brian - is it #2 or #3 spark plug hole? That thi...   Mar 27 2007, 09:14 PM
Brian_Boss   You want to put it on the hottest cylinder. I beli...   Mar 27 2007, 11:04 PM
type11969   While you have your engine apart, I suggest notchi...   Mar 27 2007, 09:17 PM
Aaron Cox   ^^^^ :agree: cyl #3. BTW - can you take a pic of ...   Mar 27 2007, 11:07 PM
martinef1963   Okay AA - got rid of my kids today and got to work...   Mar 28 2007, 09:04 PM
Aaron Cox   wicked. thanks for that pic!   Mar 28 2007, 09:07 PM
martinef1963   Sorry bout that AA but they look like they are sid...   Mar 28 2007, 09:09 PM
Aaron Cox   those were great. thanks!   Mar 28 2007, 09:12 PM
martinef1963   I also managed to do some engine bay work and adde...   Mar 28 2007, 09:15 PM
martinef1963   Today I really was on a roll w/ out the kids aroun...   Mar 28 2007, 09:18 PM
jwalters   Today I really was on a roll w/ out the kids arou...   Mar 28 2007, 09:21 PM
jwalters   :DRUNK: OK Dude - do you have EVERYTHING together...   Mar 28 2007, 09:18 PM
jwalters   :D Looking good dude - Now that I think about it ...   Mar 28 2007, 09:25 PM
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