BRAG: My best ones yet., had to share |
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BRAG: My best ones yet., had to share |
McMark |
Jan 19 2009, 01:47 PM
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#1
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914 Freak! Group: Retired Admin Posts: 20,179 Joined: 13-March 03 From: Grand Rapids, MI Member No.: 419 Region Association: None |
I just finished my best front sway bar install yet. Clearance for the inner bracket is always a PITA. Here's how I made these which are pretty much perfect, IMHO.
I made the circle cuts first working from inside the fender. Then working in the gas tank area: Drill a hole at the bottom (lowest point) of the center circle. I used an 8mm drill bit, but next time I'd use one that's a bit smaller. Then I used a Dremel with a cutoff wheel to make a cut RIGHT ON the corner where the inner box metal goes vertical. Then you can use the Dremel or a hacksaw blade to extend the cut about 1.25" to either side. Use the Dremel and/or a sharp chisel (I use a wood chisel) to cut down the vertical piece. Or at lease score it so that it will break easily where we want. Drill out any spot welds that happen to be in the way. Clean everything up with a 4" file, and use the same file to turn the drill hole into a rectangle that will fit the threaded boss on the new plate. This car is getting a Tarrett bar. Total time was about 6 hours from start to welded. Attached image(s) |
736conver |
Jan 19 2009, 01:53 PM
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#2
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Advanced Member Group: Members Posts: 2,117 Joined: 25-May 03 From: SE Wisconsin Member No.: 736 Region Association: None |
I thought this was going to be for
Brad Roberts Automotive Group. BRAG Doh |
RJMII |
Jan 19 2009, 02:00 PM
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#3
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Jim McIntosh Group: Members Posts: 3,125 Joined: 11-September 07 From: Sandy, Utah Member No.: 8,112 Region Association: None |
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SirAndy |
Jan 19 2009, 02:03 PM
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#4
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Resident German Group: Admin Posts: 41,644 Joined: 21-January 03 From: Oakland, Kalifornia Member No.: 179 Region Association: Northern California |
I thought this was going to be for Brad Roberts Automotive Group. BRAG Doh LOL same here! Three too (IMG:style_emoticons/default/av-943.gif) I was going to post "So, you working for Brad again?" ... (IMG:style_emoticons/default/stirthepot.gif) Anyways, nice install there. I wish mine looked that good. One of these days, i'll have to pay you to redo mine. (IMG:style_emoticons/default/welder.gif) Andy |
Heeltoe914 |
Jan 19 2009, 02:04 PM
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#5
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Senior Member Group: Members Posts: 1,135 Joined: 31-January 06 From: Tujunga Calif, Member No.: 5,506 |
Nice job Now who gets the BILL????
Keep up the good work. |
KaptKaos |
Jan 19 2009, 02:13 PM
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#6
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Family Group: Members Posts: 4,009 Joined: 23-April 03 From: Near Wausau Member No.: 607 Region Association: Upper MidWest |
Nice!
Did you weld on the outside as well? |
PeeGreen 914 |
Jan 19 2009, 02:18 PM
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#7
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Just when you think you're done...wait, there is more..lol Group: Members Posts: 10,219 Joined: 21-September 06 From: Seattle, WA... actually Everett Member No.: 6,884 Region Association: Pacific Northwest |
(IMG:style_emoticons/default/av-943.gif) Well, I guess a few of us thought the same thing.
Very nice work Mark. I need to do the same thing here soon. Maybe mine will look half as nice. Doubtful but here's to hope (IMG:style_emoticons/default/beerchug.gif) |
sww914 |
Jan 19 2009, 02:30 PM
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#8
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Advanced Member Group: Members Posts: 2,439 Joined: 4-June 06 Member No.: 6,146 Region Association: None |
Me too. Just seeing BRAG made me feel a little, well, I won't say anymore.
Very nice install, I plan to steal your methods soon. |
zonedoubt |
Jan 19 2009, 03:04 PM
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#9
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Canadian Member Group: Members Posts: 668 Joined: 14-May 03 From: Vancouver, BC Member No.: 696 Region Association: Canada |
Perfect timing for this thread. I'm getting ready to install a front sway bar soon.
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echocanyons |
Jan 19 2009, 03:14 PM
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#10
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Advanced Member Group: Benefactors Posts: 2,094 Joined: 24-December 02 From: Bay Area, CA Member No.: 7 Region Association: Central California |
Lookin sweet Mark!
Is that a ground tab in the area of the swaybar? Is that for the fuel pump on late cars? |
McMark |
Jan 19 2009, 04:21 PM
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#11
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914 Freak! Group: Retired Admin Posts: 20,179 Joined: 13-March 03 From: Grand Rapids, MI Member No.: 419 Region Association: None |
Yup, that's a ground tab for the fuel pump. I'll be utilizing it when it goes back together.
I knew the BRAG would confuse some of you. (IMG:style_emoticons/default/av-943.gif) I'm so funny in my head. Wait, that didn't come out right... (IMG:style_emoticons/default/blink.gif) |
zonedoubt |
Jan 19 2009, 05:11 PM
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#12
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Canadian Member Group: Members Posts: 668 Joined: 14-May 03 From: Vancouver, BC Member No.: 696 Region Association: Canada |
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markb |
Jan 19 2009, 05:12 PM
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#13
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914less :( Group: Members Posts: 5,449 Joined: 22-January 03 From: Nipomo, CA Member No.: 180 Region Association: Central California |
I thought the same, that somehow BRAG wound up on World.
Nice to see a clean install. I'll be doing that someday soon. |
McMark |
Jan 19 2009, 05:49 PM
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#14
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914 Freak! Group: Retired Admin Posts: 20,179 Joined: 13-March 03 From: Grand Rapids, MI Member No.: 419 Region Association: None |
You don't weld in the wheel well because there is a large aluminum collar that bolts on there. Welding would make it 'unsmooth'. The welding I did is probably way overkill anyway. IMHO, the welds only hold the plate in place so that you can bolt the collar on. The original metal is sandwiched between the steel bracket and the aluminum collar. That compression sandwich is what holds everything together.
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KaptKaos |
Jan 19 2009, 06:02 PM
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#15
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Family Group: Members Posts: 4,009 Joined: 23-April 03 From: Near Wausau Member No.: 607 Region Association: Upper MidWest |
You don't weld in the wheel well because there is a large aluminum collar that bolts on there. Welding would make it 'unsmooth'. The welding I did is probably way overkill anyway. IMHO, the welds only hold the plate in place so that you can bolt the collar on. The original metal is sandwiched between the steel bracket and the aluminum collar. That compression sandwich is what holds everything together. I have the same bar, that's why I asked. It's too pretty on the outside IMO. (IMG:style_emoticons/default/happy11.gif) |
Aaron Cox |
Jan 19 2009, 06:21 PM
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#16
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Professional Lawn Dart Group: Retired Admin Posts: 24,541 Joined: 1-February 03 From: OC Member No.: 219 Region Association: Southern California |
BRAG (IMG:style_emoticons/default/laugh.gif)
but yeah, sick work. I like to throw a few tack welds on em also... |
ericread |
Jan 19 2009, 07:03 PM
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#17
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The Viper Blue 914 Group: Members Posts: 2,177 Joined: 7-December 07 From: Irvine, CA (The OC) Member No.: 8,432 Region Association: Southern California |
I'm so funny in my head. Wait, that didn't come out right... (IMG:style_emoticons/default/blink.gif) Yeah, I think it came out pretty well... (IMG:style_emoticons/default/rolleyes.gif) |
r_towle |
Jan 19 2009, 08:35 PM
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#18
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Custom Member Group: Members Posts: 24,574 Joined: 9-January 03 From: Taxachusetts Member No.: 124 Region Association: North East States |
Yup, I thought the same thing...you are funny in your own mind Mark.
We did something similar for Rockets car...we did not have the inners, they were welded in the previous car. We took some 1/8 plate and cut it to shape, welded on a few nuts and did what you did...a full weld in job. Not sure if its needed, but mine does come loose and needs to be tightened once a year...maybe I will throw a few welds on mine...hmmm Rich |
Krieger |
Jan 19 2009, 08:57 PM
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#19
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Advanced Member Group: Members Posts: 4,712 Joined: 24-May 04 From: Santa Rosa CA Member No.: 2,104 Region Association: None |
Good work Mark. What about some reinforcing on the fenderwell side like the build in excellence. Any opinions out there?
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LarryR |
Jan 19 2009, 09:49 PM
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#20
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Senior Member Group: Members Posts: 929 Joined: 15-March 07 From: E. Bay Area, N. California Member No.: 7,604 |
That Looks great! (IMG:style_emoticons/default/beerchug.gif)
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