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thomasotten |
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#1
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Senior Member ![]() ![]() ![]() Group: Members Posts: 1,565 Joined: 16-November 03 From: San Antonio, Texas Member No.: 1,349 ![]() |
For jack post rust, what is typically done? I was thinking that the only way to really get in there is to cut the fender as shown.
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cwpeden |
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#2
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Great White North, huh? ![]() ![]() ![]() Group: Members Posts: 916 Joined: 20-August 06 From: Victoria BC Member No.: 6,693 Region Association: Canada ![]() |
Judging by the sill and jamb, you may need more than a jack post
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Joe Ricard |
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#3
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CUMONIWANNARACEU ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 6,811 Joined: 5-January 03 From: Gautier, MS Member No.: 92 ![]() |
Take the seat out and put a new tub under it.
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thomasotten |
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#4
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Senior Member ![]() ![]() ![]() Group: Members Posts: 1,565 Joined: 16-November 03 From: San Antonio, Texas Member No.: 1,349 ![]() |
Perhaps I wasn't clear enough in my oringinal post. I wish to fix this area around the jack post.
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Richard Casto |
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#5
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Blue Sky Motorsports, LLC ![]() ![]() ![]() Group: Members Posts: 1,465 Joined: 2-August 05 From: Durham, NC Member No.: 4,523 Region Association: South East States ![]() |
Thomas,
I did pretty much as you described. However, since I am planning on putting on flares, I just cut straight back inside of doing the 90 angle like you show. That is because I don't have to worry about getting the lip correct as I am going to cut it off. I am very close to welding back the sections I cut out. See here for details... http://motorsport.zyyz.com/project_914_03_04.htm http://motorsport.zyyz.com/project_914_03_05.htm Hope this helps! Richard |
davesprinkle |
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#6
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Senior Member ![]() ![]() ![]() Group: Members Posts: 720 Joined: 13-October 04 From: Berkeley, CA Member No.: 2,943 Region Association: None ![]() ![]() |
Thomas, I replaced both of my jack posts and didn't bother to weld the top seam of the post "pyramid". Couple of justifications for that:
1. When the post is in use, the top seam is compressed against the long, so no need for a weld bead there. 2. You can't get in there to weld it anyway. Seems to work OK that way. -dave |
warrenoliver |
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#7
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Member ![]() ![]() Group: Members Posts: 363 Joined: 11-November 06 From: McFarland, Wisconsin Member No.: 7,199 Region Association: Upper MidWest ![]() |
Take the seat out and put a new tub under it. Good one Joe! (IMG:style_emoticons/default/lol-2.gif) (IMG:style_emoticons/default/lol-2.gif) (IMG:style_emoticons/default/lol-2.gif) Started my morning with a chuckle. Warrenoliver |
Shade Tree |
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#8
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Member ![]() ![]() Group: Members Posts: 260 Joined: 18-December 08 From: Springfield, Oregon Member No.: 9,860 Region Association: Pacific Northwest ![]() |
I'm just finishing up the exact same repair. I didn't cut the fender. I also haven't uploaded pics of the repair yet. I'll get them for you tonight. I replaced the outer long up to the support just past the jack area, the door sill that's rotted on yours as well, and most of the hell hole with one piece from a donor car. Talk about a multi dimensional patch. (IMG:style_emoticons/default/welder.gif)
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thomasotten |
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#9
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Senior Member ![]() ![]() ![]() Group: Members Posts: 1,565 Joined: 16-November 03 From: San Antonio, Texas Member No.: 1,349 ![]() |
Take the seat out and put a new tub under it. Good one Joe! (IMG:style_emoticons/default/lol-2.gif) (IMG:style_emoticons/default/lol-2.gif) (IMG:style_emoticons/default/lol-2.gif) Started my morning with a chuckle. Warrenoliver Don't you guys have some new floor mats for your Prius that you could be installing right now? (IMG:style_emoticons/default/lol-2.gif) |
thomasotten |
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#10
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Senior Member ![]() ![]() ![]() Group: Members Posts: 1,565 Joined: 16-November 03 From: San Antonio, Texas Member No.: 1,349 ![]() |
I'm just finishing up the exact same repair. I didn't cut the fender. I also haven't uploaded pics of the repair yet. I'll get them for you tonight. I replaced the outer long up to the support just past the jack area, the door sill that's rotted on yours as well, and most of the hell hole with one piece from a donor car. Talk about a multi dimensional patch. (IMG:style_emoticons/default/welder.gif) Wow, all that without cutting the fender. |
SirAndy |
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#11
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Resident German ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() Group: Admin Posts: 42,227 Joined: 21-January 03 From: Oakland, Kalifornia Member No.: 179 Region Association: Northern California ![]() |
what is typically done? You got it. Cut the fender ... (IMG:style_emoticons/default/sawzall-smiley.gif) (IMG:style_emoticons/default/welder.gif) Andy |
Joe Ricard |
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#12
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CUMONIWANNARACEU ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 6,811 Joined: 5-January 03 From: Gautier, MS Member No.: 92 ![]() |
Warrenoliver [/quote] Don't you guys have some new floor mats for your Prius that you could be installing right now? (IMG:style_emoticons/default/lol-2.gif) [/quote] You should see what I did to a perfectly good rear trunk floor last night (IMG:style_emoticons/default/sawzall-smiley.gif) . Gonna cut out some more stuff tonight. this south Mississippi heat is making me crazy. |
Shade Tree |
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#13
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Member ![]() ![]() Group: Members Posts: 260 Joined: 18-December 08 From: Springfield, Oregon Member No.: 9,860 Region Association: Pacific Northwest ![]() |
Here is the part we cut out
(IMG:http://i145.photobucket.com/albums/r211/shootingcoons/piece2.jpg) Here it is in the car (IMG:http://i145.photobucket.com/albums/r211/shootingcoons/sill.jpg) (IMG:http://i145.photobucket.com/albums/r211/shootingcoons/long1.jpg) I can upload more pics if you want to see how it fit inside the hell hole as well. |
jandrade |
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#14
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Newbie ![]() Group: Members Posts: 1 Joined: 10-May 09 From: nj Member No.: 10,352 Region Association: None ![]() |
Looking good
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