Help - Search - Members - Calendar
Full Version: How To: CptTripps' Cat-Eye LED Light mod
914World.com > The 914 Forums > 914World Garage
Pages: 1, 2
CptTripps
I had an idea a few weeks ago to re-fit the front light bucket with a more substantial light pack. LED...bright...yada yada.

Found a set of "cat eye" amber LEDs on eBay and the sizing was close enough, I figured I'd give it a try.

They showed up yesterday and immediately I could tell that these would likely work REAL well. But how was I going to mount them?
CptTripps
After some tinkering, I realized that I may have been over-complicating things. I had everything I needed right here.

I started tearing them down. Great quality on the packs BTW. Dot approved, so you Californians can use them. (No "off road only" disclaimer.
CptTripps
Took the housing and flipped it upside-down. It was almost perfect to use as a mount inside the bucket, but needed a little dremeling.

I just took enough off of one edge that it sits in there at an angle.

This will let it be more at a right angle for the benefit of other cars that need to see you.
CptTripps
After just a few min, I had it hot-glued into position to test out.

I'll epoxy it in later, but I want to try adding white lights behind this mount at some point. I may be able to do a cool "halo" for DRLs. Later for that though.
CptTripps
Because the screw holes on the mount go all the way through, you can just screw it back on to the back side. The whole thing mounts up perfectly.

Eventually, I'll also re-incorporate the stock electrical hookups. But that's a "nice to have" and I'm sure some enterprising chap will start making up kits for something like this pretty soon, but really we're only talking about 15min of work here. (I left my soldering iron at the office, and need to break this all down anyways...so I didn't take it too far.)
CptTripps
And here's what it looks like with power. You can tell the difference between the running and flasher. Very visible at any angle. More so than the stock bulb I believe.

In the end, I think I have $25 into this project. That's pretty cool of you ask me.


https://www.youtube.com/watch?v=K80jWrQ03p0
CptTripps
I'm going to break it all down now because I still need to media blast the buckets and possibly re-chrome or paint them.

So...that's all I got. Hope it was helpful.
kid914
VERY NIIIIICE! for 25$ you can't beat that. Great job and nice write up.

another project..:-) e bay here I come..
Thanks
Harpo
Love it. Off to ebay to find some "cat eye" led lights Any chance you have the EBAY # for those lights?

Thanks

David
r_towle
Bummer, I thought you were going to use the horizontal in place of the round headlights....pop up and all....
Which would be cool...
Chris H.
AWESOME. Looks great.
bulitt
Thought I read somewhere the whole turn signal blinky circuit was dependent on sensing the resistance in the bulbs??? No??
Hope it works!
dangrouche
here's the clear lens version; but its $39 for the pair. This way, you won't need the Italian lenses.
http://www.ebay.com/sch/6000/i.html?_nkw=c...+LED&_rdc=2
76-914
thumb3d.gif I like it!
Chris H.
On the way to classic thread after ~3 hours....

Question...(edited so it made sense) I was looking at both the amber lens and clear lens LED setups on e-bay as Dan pointed out...both have amber LEDs...does it actually matter which we use with an amber stock 914 outer lens confused24.gif ? Thought it was best for the LEDs to be the same color underneath the outer lens... Paging Spoke...
CptTripps
I've still got my amber lenses. I'll throw them on tomorrow and take another vid to compare.

Originally, I was going to split the Marker and Flasher up so a few were on all the time, as the others flashed, but seeing how this is made, I can't imagine trying to do it.

Now...I will say that I think there's definitely the possibility that someone :::coughSPOKEcough::: could make something similar that may work better. This is just a way to do something now with minimal effort.

I'd love for there to be something about the size of the entire bucket that had a row of DRLs and maybe a different pattern, but I'm happy with this for now.

I'm going to make the custom lenses I was dreaming up tomorrow. We'll see how that goes.
Spoke
Looks pretty cool.

Doug, could you take a pic of the entire back of the unit? I am trying to see how they wired the LEDs. It is always possible to change the wiring on the board.

We can definitely do something custom to better fit your application.
CptTripps
It's not a matter of seeing the board...it's that the board is encased under 1/4" of epoxy!

I'll take a pic tomorrow though.
effutuo101
wub.gif
Nice work Doug!
SirAndy
QUOTE(bulitt @ Jan 25 2014, 01:11 PM) *
Thought I read somewhere the whole turn signal blinky circuit was dependent on sensing the resistance in the bulbs??? No??

agree.gif

I thought so too. Maybe not? confused24.gif

I was under the impression that a certain amount of current draw was needed for it to work correctly ...
idea.gif
Spoke
I've noticed that the blinker in my 71 blinks the same rate regardless if the rear turn signal bulb is in or out. The front still has a bulb.
mrbubblehead
QUOTE(SirAndy @ Jan 25 2014, 08:58 PM) *

QUOTE(bulitt @ Jan 25 2014, 01:11 PM) *
Thought I read somewhere the whole turn signal blinky circuit was dependent on sensing the resistance in the bulbs??? No??

agree.gif

I thought so too. Maybe not? confused24.gif

I was under the impression that a certain amount of current draw was needed for it to work correctly ...
idea.gif


it does rely on the load from the incandescent lamp. but you can wire a load resister in parallel with the LEDs to get the relay to blink. the resisters are designed for this purpose. i think they also make a flasher relay specifically for LEDs so you woudnt need the load resistors at all.

nice write up. im in.
bulitt
So, possibly a resistor will be needed in the circuit.
Found this write up on the club site.

There are three parts of the flasher. The primary relay (I'll call it) switches on and off and provides an on/off voltage to ANYTHING connected to it. This is controlled by the second part, a solid state timing circuit. When a load is detected, the timing circuit starts pumping out a little square wave to the coil of the primary relay, causing it to turn on and off.... By doing it this way, the frequency of the on-and-off is independent of the load, because the load on the timing circuit (ie, the relay coil) is always the same.

Now it gets interesting. Notice that the output of the primary relay actually passes in series THROUGH the coil of the secondary relay. This coil is a special kind of coil that is normally used in magnetic circuit breakers rather than relays. It is a CURRENT COIL, and the secondary relay will close only when enough CURRENT is passing through it. Relays generally have voltage coils that close when the correct minimum voltage is applied. The current coil is designed to minimize voltage drop, so it is only a few turns of relatively heavy gauge wire.

After it has passed through the coil of the secondary relay, it exits the flasher to be used for anything in the car that needs to flash- directional signals, hazard warning, emergency brake light, or (at least in my car) the fasten seatbelt light.

The secondary relay will create a second flashing output, but only if enough current is passing through the primary flashing relay. The threshold current that trips the secondary coil will cause a secondary flashing output when the turn signals or the hazard flashers are engaged, but not when the emergency brake light or the fasten seatbelt light is engaged. They still flash because they are attached to the primary relay, which is oblivious to load, but their load isn't enough to cause the secondary output to flash.

Why bother? Well, the law required a cockpit-visible indication of a burned out direction signal bulb. So if you turn on your left signal and the front bulb, say, is burned out, the rear signal will still flash, but there will be no secondary flashing output. And, you guessed it, the secondary flashing output goes to the indicator light on the dash.

You can actually hear it if you sit in your car with the engine off, but turn the ignition on. Pull up on the emergency brake and listen, and then turn on one of the direction signals. The click gets audibly louder because both relays are clicking instead of just the one.

I drew the '73.5-'76 circuit first, because it's easier to figure out. This secondary flashing output goes directly to the only turn signal indicator in the tach (via the blue/white wire). The other side of that indicator is grounded.....

So, the driver-visible indication of a burned out bulb is- when the turn signal indicator works fine for one direction, but remains dark when you switch to signal for the other direction.... There is a bulb burned out on the latter side. Or something else that can reduce the current flow below what is required to trip the secondary relay... Like corroded contacts, corroded socket, wrong type bulb (not bright enough), bulbs replaced with LEDs, whatever that reduced the current below the flashing threshold.


TargaToy
QUOTE(bulitt @ Jan 25 2014, 04:11 PM) *

Thought I read somewhere the whole turn signal blinky circuit was dependent on sensing the resistance in the bulbs??? No??
Hope it works!


I think that's true but when the motorcycle guys switch from standard bulbs to LED, they just run the appropriate resistors in-line so that they retain their "blinky". I'm sure that could be easily done with this setup.
bulitt
agree.gif

Didn't want the Cpt ditching his efforts if the turn signal doesn't work.
CptTripps
I was thinking about setting up a flasher relay and the front/rear LED light packs that I have...just to see what resistor we need.

I'd really like to figure all of this out.
Spoke
QUOTE(CptTripps @ Jan 26 2014, 10:46 AM) *

I was thinking about setting up a flasher relay and the front/rear LED light packs that I have...just to see what resistor we need.

I'd really like to figure all of this out.


Interesting that I removed both front and rear turn signal bulbs and my flasher flashed at the same rate as with bulbs.

Has anyone else tried this little experiment with their 914?
bulitt
Guess the board electricians will weigh in. Thinking you put an ohm meter on the turn signal bulb and discover what resistance it is?
mikesmith
You just replace the flasher with one designed for LEDs. That part is easy.
CptTripps
I ordered a couple different "LED friendly" flasher relays. I'll have them at some point this week so I'll set it up on the bench and see.

If anyone in the Cleveland area has a 914 they want to swap the bucket out on to test, I'm happy to lend it to them. I'd put it in my car, but I have no wiring harness in there right now.
Mike Bellis
Some of the 914 relays will work with LED's and some won't. I'm not sure what the difference is. It may come down to where the relay gets it's reference current; Through the indicator lamps or through the dash lamp.

I fried my relay with all LED's (except the dash). Now I run LED rear and incandescent in front. No problems.

Early flashers use a bi-metallic strip that bends with heat (current). This type will need resistors to drop voltage and increase current. Modern relays have a timer circuit that is less load dependent.

914's use a separate circuit for the dash indicator. This is why there are 2 relays inside the flasher. A modern, non 914 flasher is difficult to make work with the German wiring system and turn signal switch.

Bottom line... If it works with LED's, keep it. If not buy another flasher until you get one that works.
914forme
Doug is also using a completely different harness with new flashers relays. I'm thinking he's not going to be limited by the 914s 1960s wringing harness technologies. Unless his plans have changed, if they have you just add a load back into the circuit. Well Documented in the hot rod circles.

Or just use these dry.gif Load for LED Turn Signals
3d914
Doug, nice job - I like it!

You gonna provide part numbers or will you be making these up for others to purchase?
CptTripps
Stephen is correct. I have a completely custom wiring harness. But I'll still need a proper relay for them to work.

Using a load resistor would be pretty easy. I'll have to measure the bulb against this light pack to see what the diff is.
AfricanHijinx
very nice
AndyB
QUOTE(CptTripps @ Jan 26 2014, 10:46 AM) *

I was thinking about setting up a flasher relay and the front/rear LED light packs that I have...just to see what resistor we need.

I'd really like to figure all of this out.



I installed the tower design bulbs from supebrightleds.com. I have not put my resistors on the front but they still blink just like the rear. The only difference is my turn indicator light wont come on. Not a show stopper to me.
mrbubblehead
QUOTE(Scarlet75 @ Jan 27 2014, 10:11 AM) *

QUOTE(CptTripps @ Jan 26 2014, 10:46 AM) *

I was thinking about setting up a flasher relay and the front/rear LED light packs that I have...just to see what resistor we need.

I'd really like to figure all of this out.


that is the indicator telling you you have a lamp burned out. the flasher relay is working like it should.


I installed the tower design bulbs from supebrightleds.com. I have not put my resistors on the front but they still blink just like the rear. The only difference is my turn indicator light wont come on. Not a show stopper to me.

effutuo101
Some of the LED pre fab lights have built in resistance on the boards that house the LED's.
mikesmith
QUOTE(effutuo101 @ Jan 27 2014, 09:28 PM) *

Some of the LED pre fab lights have built in resistance on the boards that house the LED's.


This is a stupid idea. LEDs hate being hot. The resistor turns current into heat (quite a lot of it).

Get a LED-friendly flasher. They aren't hard to find. I want to say I'm using a Tridon EP26, but I'd have to pull the fuse panel out (again) to check.
CptTripps
Added 2 white spots behind the light tonight to see if that'd make for a decent DRL idea. You be the judge.
Chris Pincetich
beerchug.gif
zambezi
Looks cool, any pics with just the DRL's on and not the cats eyes? Looks like it may give a sort of halo effect.
Chris H.
Hey Doug, did you ever get a chance to throw the amber lens on there? Can't decide which set to buy...probably go with the clear lens underneath but not sure if it matters much. I like the look of the clear lens so someday I might want to switch to that.
CptTripps
Funny. I just found it about an hour ago and remembered I was going to do that.

I'll get to it tonight.
CptTripps
Turns out that my amber lens is a Euro lens, so here goes. You get the idea.


https://www.youtube.com/watch?v=VRYuFVIluiE


Hope that helps.
Chris H.
Thanks! Probably better since it has both white and amber on it...looks pretty bright!
Harpo
Any thoughts on how you are going to power these?

http://www.closertowholesale.com/p-116-2-1...157-socket.aspx

Spoke found these

David
CptTripps
QUOTE(Harpo @ Feb 2 2014, 07:54 AM) *

Any thoughts on how you are going to power these?

http://www.closertowholesale.com/p-116-2-1...157-socket.aspx

Spoke found these

David



That'd be an awesome way to do it. Just ordered a set for myself. biggrin.gif
Kansas 914
Following this thread and ordered the same LED lamps.

I have clear turn signal lenses on my car - so I ordered the clear lens with amber LEDs.

Here is a small video - not sure why it went out of focus - but you get the idea.

So much better. Now for Spoke to finish his taillight LED project. This was taken at noon on a very sunny day.


https://www.youtube.com/watch?v=PAgCELfdMeM

CptTripps
smilie_pokal.gif
This is a "lo-fi" version of our main content. To view the full version with more information, formatting and images, please click here.
Invision Power Board © 2001-2024 Invision Power Services, Inc.