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Full Version: Tool for adjusting the trigger-points of Bosch D-Jetronic
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nordfisch
I once misadjusted a trigger-points-set believing in this would solve the problems of my car... the unit was still functional afterwards, but I didn't believe in it's reliability anymore.
I found this device many years later in my cellar, decided to readjust it and therefore did some re-engineering.
The result was a tool you can control and readjust your trigger-points-set with.

The trigger-points themselves don't show any wear. But the fibre rubbing blocks are being grinded down when gliding on the distributor-camshaft, especially when this has become rusty or the original small amount of grease has been gone away.

You can adjust even heavy worn trigger-points without any electrical function to the original values by using the tool, that simulates the bottom of the distributor-camshaft.
The lifetime of the trigger-point-unit can be prolonged about two additive times this way.

This new version is designed to work with the new trigger-points-sets with the plastic hoods covering the points, too.
The tool has been well approved in four continents now - no reason to change anything on it in the future.

You need a lathe to produce the tool by yourself.
Registered users will get a figure - free for non-commercial use only -
completed with the dimensions, on request.
I don't want this figure to be published in a forum anymore.

D-Jetronic is my hobby and I have no financial interest, but not everyone has a lathe to produce it by himself, therefore I have some ready-produced tools in stock most of the time.
I can ship the tool worldwide for $ 20.-, shipment included.

For further information / questions / additions post to this forum or contact me via PM.

How to use the tool for adjusting the Trigger-points of the D-Jetronic

The model-specific flute (notch) of the tool has to be pushed into the noses of the base-plate of the points-set or the base-plate itself.
This flute centers the tool to the same position as it were in the distributor. This allows exact and symmetric adjustment.

Because there exist base-plates in three different thicknesses, the matching flute has to be chosen (figure below!):

1 - On the top a flute for Volkswagen, Porsche...?
2 - On the bottom a flute for base-plates-sets with 3 'noses' (Opel, Volvo, Lancia, Fiat, Citroën, Mercedes - R6, BMW, ...?)
3 - On the second position from bottom a flute for Mercedes – V8

The figure below shows the tool in position (points set type '2').
Click to view attachment

1. Adjust space between tool and fibre rubbing blocks to 0.02 in (0,50 mm) in this position by bending the sheets of the anvil-plate with flat-nose pliers, checking with a feeler-gauge.

2. By inserting a feeler-gauge of 0.04 in (1,00 mm) instead you can check the points in fully-opened situation. The points gap will be 0.03 in (0,75 mm) if correctly adjusted.

Adjusting the points has to be approved with sense, power and skillfulness. I used flat-nose-pliers and after some trying out got exact adjustments.

You have to take care of the following:

1. The tool has to be pushed into the the trigger-unit all the way up to the stop. Some turning the tool and trying again may help, perhaps a little grease will help. The tool has to fit exactly, therefore the tolerance is minimized.

2. The anvil-plate of the points is mounted insulated, therefore may have some tolerance towards the base-plate. After adjusting one side of the trigger-points-pair, you have to control the opposite side. Maybe you have to re-adjust this a couple of times.

But: The D-Jetronic is not a direct injection system. You need not try to adjust the points too precisely. Adjustment to 0.02 in is the optimal value cause then all possible tolerances are adjusted to the average. Even new original trigger points have some tolerance, as I found out.

Take care the points are absolutely clean, no grease or oil remains between them.
Control the distributor-camshaft isn't rusty or worn-out, scratched
You essentially have to grease the fibre rubbing blocks by applying a very small amount of points cam grease when re-installing the trigger-point-unit also.

You use this tool at your own risk. It has not been approved by the OEM. Using the tool, you accept this term.

(Tool Ver 3.1Xen © 10/2014)

Norbert Fischer
JeffBowlsby
Hi Norbert, I would like to order one of these tools. Let me know how to pay you (send me an email or PM through this forum). Many thanks.
nordfisch
QUOTE(Jeff Bowlsby @ Dec 13 2015, 02:51 AM) *

Hi Norbert, I would like to order one of these tools. Let me know how to pay you (send me an email or PM through this forum). Many thanks.

Hi Jeff,
you could transfer the money via PayPal.
I then need your full postal adress.
The customs have never been a problem up to this time, shipment will last about 10 days in normal times. But now is Christmas time, postal services maybe overcharged.
Send you a PM.

Regards
Norbert
McMark
PM me a PayPal address as well. I'll take one.
Krieger
Nice! I'd like one too. Please PM a Paypal address.
jmalone
Thanks for doing this. I would like one as well. Please send me your PayPal info.
DRPHIL914
This is excellent since the original OEM points are now no longer available!!
I'll take one as well
BillC
This is a great idea. I would also like to order one. Please send me a PM with your paypal info. Thanks!
nordfisch
Hi,
I now shipped all the tools.
Would like to get informed, when they arrive.

Best Wishes and a Merry Christmas santa_smiley.gif from Germany

Norbert
DRPHIL914
QUOTE(nordfisch @ Dec 16 2015, 08:17 AM) *

Hi,
I now shipped all the tools.
Would like to get informed, when they arrive.

Best Wishes and a Merry Christmas santa_smiley.gif from Germany

Norbert

Norbert,

I just sent you payment for mine, sorry I forgot to do this last night, but you should have funds in your account as we speak!! thanks

Dr. Phil
ndfrigi
Hi Norbert, do you still have 1 set of this tool?
pilothyer
If you have more, I would love to have one...........Jerry
ssuperflyoldguy
I would like one also, I'll send you a request via pm. Thanks for making this up, really appreciate.
BillC
Mine arrived last night, and it's very nice. Thanks! beerchug.gif
liebe

Norbert i would also like one too please
nordfisch
Hi,
two users informed me they did not receive the tools I shipped last year immediately after having received the payment up to this time.

I can't track the letters I ship as 'Priority Mail'.

Maybe they are still at the customs, maybe they got lost in Germany...

Please inform me if you didn't receive the tool you ordered and paid, too

Regards
Norbert Fischer
914werke
PM sent
Old Yella
Bet they'll arrive, takes forever from Europe sometimes.
DRPHIL914
Got mine, thank you!
McMark
Got mine awhile back. Took me a minute to remember what the heck I ordered.
saigon71
PM sent to purchase one. Thanks!
nordfisch
Sorry,
I ran out of tools at this time / must hold some back for the users that paid them but still did not get them.

I will inform you, when tools are avaible again.
Maybe some weeks, maybe soon if the tools I shipped are at their destination...

Must let produce some.
I'm just a hobbyist and the 914-community within 4 weeks ordered tools l sell else in 14 months...

Regards
Norbert
ndfrigi
Hi Norbert,

Finally received mine from the mail. Wow it was shipped Dec. 16 and it took a month.
Thank you!
nordfisch
QUOTE(ndfrigi @ Jan 15 2016, 10:15 PM) *

Hi Norbert,

Finally received mine from the mail. Wow it was shipped Dec. 16 and it took a month.
Thank you!

Thank you, too for the information.
Have a lot of fun... smilie_wirdgut.gif

Don't hesitate to ask any question about how to use the tool.

------
There are some users that asked for a tool more than 2 weeks ago. I sent the payment information per PM, received no payment or shipping information up to this time.
Please don't send me money without having asked me I have tools in stock. I have no tools left at this time.

Regards
Norbert
RenoRoger
QUOTE(nordfisch @ Jan 15 2016, 04:24 PM) *

QUOTE(ndfrigi @ Jan 15 2016, 10:15 PM) *

Hi Norbert,

Finally received mine from the mail. Wow it was shipped Dec. 16 and it took a month.
Thank you!

Thank you, too for the information.
Have a lot of fun... :allright:

Don't hesitate to ask any question about how to use the tool.

------
There are some users that asked for a tool more than 2 weeks ago. I sent the payment information per PM, received no payment or shipping information up to this time.
Please don't send me money without having asked me I have tools in stock. I have no tools left at this time.

Regards


Hello Norbert;

Do you have any trigger point adjusting tools available? I would like to purchase one.

RenoRoger
Norbert

nordfisch
QUOTE(RenoRoger @ May 9 2016, 10:55 PM) *

...
Hello Norbert;

Do you have any trigger point adjusting tools available? I would like to purchase one.

RenoRoger


Hi Roger,
the tools are available again. Same price (20.-$ per PayPal), Shipment included.
Sent you a P.M.

Regards
Norbert
Kansas 914
QUOTE(nordfisch @ May 10 2016, 01:27 PM) *

QUOTE(RenoRoger @ May 9 2016, 10:55 PM) *

...
Hello Norbert;

Do you have any trigger point adjusting tools available? I would like to purchase one.

RenoRoger


Hi Roger,
the tools are available again. Same price (20.-$ per PayPal), Shipment included.
Sent you a P.M.

Regards
Norbert

Hi Norbert,

I will send you a PM as I too would like the tool.

Regards - Mike
911rcr
Hi Norbert,

Pm sent to order.

Thanks for producing these!!
Amphicar770
Are you still offering these for sale? Thanks.
nordfisch
QUOTE(Amphicar770 @ Apr 16 2017, 04:43 AM) *

Are you still offering these for sale? Thanks.

Yes, I have some ready produced toolsmost of the time - but I'm 'Offline' till next weekend.
Will send you a P.M. then.
Regards from Cuba
Norbert
McMark
QUOTE(nordfisch @ Apr 19 2017, 10:50 AM) *

QUOTE(Amphicar770 @ Apr 16 2017, 04:43 AM) *

Are you still offering these for sale? Thanks.

Yes, I have some ready produced toolsmost of the time - but I'm 'Offline' till next weekend.
Will send you a P.M. then.
Regards from Cuba
Norbert

Two Germans in cuba at the same time? Is there a meeting?
SirAndy
QUOTE(McMark @ Apr 19 2017, 10:15 AM) *

QUOTE(nordfisch @ Apr 19 2017, 10:50 AM) *

QUOTE(Amphicar770 @ Apr 16 2017, 04:43 AM) *

Are you still offering these for sale? Thanks.

Yes, I have some ready produced toolsmost of the time - but I'm 'Offline' till next weekend.
Will send you a P.M. then.
Regards from Cuba
Norbert

Two Germans in cuba at the same time? Is there a meeting?

Actually, i'm there with a whole bunch of Germans right now.

Don't know Nordfish though ...
idea.gif
Calwaterbear
QUOTE(McMark @ Apr 19 2017, 10:15 AM) *

QUOTE(nordfisch @ Apr 19 2017, 10:50 AM) *

QUOTE(Amphicar770 @ Apr 16 2017, 04:43 AM) *

Are you still offering these for sale? Thanks.

Yes, I have some ready produced toolsmost of the time - but I'm 'Offline' till next weekend.
Will send you a P.M. then.
Regards from Cuba
Norbert

Two Germans in cuba at the same time? Is there a meeting?

More likely planning an insurrection! Replace all the 50's american crap they call cars with some precision German engineered equipment!
Gussoo007
Hi. I would like to buy this tool too please. If you pm your PayPal dad dress I will send through a payment. Many thanks Gus
nordfisch
PM sent...

Regards
Norbert
akokarski
Hello Norbert,

I would like to purchase the tool as well, can you please PM me your email so I can paypal you.

Thank you,
Anton
nordfisch
QUOTE(akokarski @ Nov 5 2018, 01:35 AM) *

Hello Norbert,

I would like to purchase the tool as well, can you please PM me your email so I can paypal you.

Thank you,
Anton

PM sent...

regards
Norbert
dknechtly
Hi, Are you still making these? I sure would like one. - Thanks, Dennis
Jett
Norbert, I would like one of the tools as well. please pm if available.

Thanks,
Darren
nordfisch
Hi,
I still have tools to sell.


>PMs sent>

Regards
Norbert
thomas@vintagecarleds.com
QUOTE(nordfisch @ Sep 25 2019, 03:38 AM) *

Hi,
I still have tools to sell.


>PMs sent>

Regards
Norbert


May I purchase one of these?
nordfisch
PM sent

Regards
Norbert
Justo
Hi Norbert, If you have any of the trigger-points adjusting tools in stock I'd like to buy one. Thanks Justin
nordfisch
PM sent

Regards
Norbert
cary
Me too ...
nordfisch
QUOTE(cary @ Feb 13 2020, 11:51 PM) *

Me too ...


PM sent...

Regards
Norbert
cary
PayPal sent
Robson51
PM sent

Rob Eiring
davep
Oh sure, may as well keep the D-jet going.
nordfisch
Hi,
I couldn't ship my tool during the last months - the shipping costs out of Europe would have been exorbitant high for me as a private person because of corona restrictions.

I am happy I can tell you I am now allowed again to ship to the U.S.A and Canada at an affordable price.
Shipped by ship, not by plane ... maybe shipment will last 30 days.

Not yet all over the world at this time... shipment to Australia would be 67,99€ / 80 USD for example.


Regards
Norbert
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