QUOTE(andrewvolsen @ Sep 11 2016, 04:43 PM)
I opened it up last night to try cleaning the resistor track and contacts and adjusting the height of the wiper arm to contact fresh resistor track. Unfortunately, there seem to be a number of dead spots in the resistor track where resistance read at the connector pins (I forget the pin numbers) jumps to infinite/open circuit. I tried adjusting it for about an hour, but was unable to get it set in a way that eliminated the dead spots. It looks like a PO tried to clean the resistor track at some point in the past and damaged it (scratch marks), so I think it may be beyond saving.
I am considering just finding a core AFM and sending it in to one of the Bosch AFM rebuild services so I know I have a good working unit. Does anyone have any thoughts on this approach?
I found a bunch of old baywindow 2.0 AFM's cheap and I got one with a nice board and just swapped them. I made an air fuel ratio meter that I could clamp onto the stock exhaust pipe. I used that to set the spring tension so that I ran at 14.7 at 3000 rpm on the highway. Was an easy fix.