QUOTE(Mikey914 @ Nov 21 2016, 11:47 AM)
My thought was the boot made up just enough tension the engagement was not complete. Without the boot (1/16"??) it was not fully pressed into the gear allowing the torque to pop it out. So yes without the boot it is correct, but you just need a little more throw.
This doesn't really make sense as the linkage moves the correct distance to engage reverse, 2nd, and 4th without the boot. Only when I install the boot does the linkage struggle to engage these gears. In other words, the boot isn't stretching enough to allow the linkage to move the necessary distance. Even when I can engage these gears with the boot on, the tension of the stretched boot pulls the linkage towards the front of the car, popping out of gear.
This is all a lot clearer when you actually watch the linkage move and observe the tension on the boot. So I know what the problem is. Just wanted to give a heads up to anyone who may have the same issue.